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SCREEN Products

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SCREEN Holdings Co. Ltd.
Image analysis and image processing systems, general

Automatic visual inspection system for cold forgings IM-5100

Automate visual inspection system for cold-forged rotational part! *IM-5100 will be released soon.
The IM-5100 adopts the SCREEN's unique technology of optical system and high-precision inspection algorithm, which made the system to detect a defect in size of several tens of micro meter within 7sec (An in-company investigation).
In addition, the IM-5100 removes irregularities on surface of cold forged parts generated by lubricants or rust prevention treatment using the SCREEN's original image processing technology, and controls excessive detections.
Further, with placing multiple optical sensors, IM-5100 can inspect the inner of outer race as the coupling part of obscured constant velocity joint part.
IM-5100 will contribute to the productivity and the quality improvement to the cold forged parts which requires safety.
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Automated Forged parts inspection system IM-3200
Automated Forged parts inspection system IM-3200
Image analysis and image processing system, general
SCREEN Holdings Co. Ltd.
Image analysis and image processing systems, general
3200
High productive automated visual inspection tool with 5sec Cycle time!
SCREEN has merged core technologies from image processing and Optical inspection to develop IM-3200 to manage the "Quality", "Process" and "Cost" within one single tool.
Using the precise comparison algorithm and Optical capturing system MAMS*, parts are inspected with multi angled image to eliminate false detection.
[*MAMS is the way to find defects by multiple illumination and cameras.]
Tool configured to process "image capturing" and "Inspection" in parallel for both Front and Back side has made system to achieve high speed cycle time of 5 second.
All the data are stored and used to analyze to provide feedback for further improvement and to create quality report to your customers.
IM-3200 will change the ordinary visual inspection process and provide Dramatic improvement on forging inspection.
IM-3200 is complied with CE and UL.

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Visual inspection system for parts assembly IM-4100
Visual inspection system for parts assembly IM-4100
Image analysis and image processing system, general
SCREEN Holdings Co. Ltd.
Image analysis and image processing systems, general
An assembling product automated visual inspection IM-4100 not to overlook product abnormality by the examination for mixed flow production line either.
Labor saving, the automation of the inspection process is realized by an original optics system and image processing technology.
It prevents fatigue of the visual inspection personnel by the inspection of heavy goods, the outflow of the defect product by the human error.
It can detect missing parts, different parts by mounting plural highly precise inspection algorithm.
We can realize to inspect a position gap and "the vague inspection" which is to judge whether an installation angle in the tolerance.
IM-4100 can automatically judge all necessary inspection points whether they are good or not, and it takes only 0.5 seconds per one point (the time is measured by ourselves, imaging and inspection time).
Furthermore, IM-4100 can manage various mixed flow production lines because we can acquire design information from a production control system using QR cord and bar code in real time.
It becomes the IM-4100 contributing to the reliability improvement of the assembly line of the high-mix low-volume production.
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