Precision tools & clamping technology > Cutting tools > Fine boring tools

At EMO 2025, MAPAL is presenting a manual setting fixture tailored to the specific needs of small and medium-sized enterprises in the form of the new UNISET-V basic plus. This fills a crucial gap between simple mechanical setting solutions and CNC systems while continuing to guarantee full precision and high stability.The device from MAPAL’s UNISET range was designed as a response to demand from the automotive industry. In the electromobility industry in particular, large, heavy tools are often...

Precision tools & clamping technology > Cutting tools > Inserts for turning

For EMO 2025, MAPAL is expanding the NeoMill milling program with a new series that is specifically tailored to the requirements of series production: NeoMill-Alu-Rough. The milling cutter series stands for high efficiency and process reliability as well as sustainable production.NeoMill-Alu-Rough: Flexibility for aluminum machiningWith the NeoMill-Alu-Rough corner milling cutter and end mill, MAPAL offers an innovative solution for the roughing of cast aluminum components in the automotive, aer...

Precision tools & clamping technology > Cutting tools > Boring tools

The spool bore is a key element in hydraulic components like valve housing or axial piston pumps. Fine machining these with fine boring tools has always been one of MAPAL’s core competencies. The company’s expertise is now also available for pre-machining, offering customers a one-stop solution for all their bore machining needs.Tooling solutions specialist MAPAL stands out from its competitors by supplying ready-made solution packages for hydraulic components, tailored to customer needs. These...

Precision tools & clamping technology > Cutting tools > Inserts for turning

On the occasion of the EMO 2025, MAPAL is introducing two new series specifically tailored to mass production requirements to the NeoMill milling cutter programme: NeoMill-16-Finish and NeoMill-16-Face. The two milling cutter series enable high cost-effectiveness and process reliability as well as sustainable manufacturing – making them the perfect fit for the existing portfolio.NeoMill-16-Finish: Face milling cutters for next-level finishingThe NeoMill-16-Finish was developed for finishing task...

Precision tools & clamping technology > Cutting tools > Fine boring tools

In metal machining, chip formation plays a key role in process reliability, tool life and surface quality. Controlled chip formation is particularly crucial to the fine machining of unalloyed, alloyed and stainless steels.
MAPAL presents a brand-new approach to chip breaking for fine boring tools at EMO 2025. It combines a precisely defined lead and rake angle geometry with optimally adapted cutting data and cutting depths. This precise adaptation enables perfect chip formation, even for challe...

Precision tools & clamping technology > Clamping devices > Clamping devices, hydraulic

The UNIQ range of hydraulic chucks was introduced by MAPAL in 2020 and continually expanded ever since. The UNIQ DReaM Chucks for boring and reaming applications and UNIQ Mill Chucks for milling operations are established on the market with a large customer base. A key feature is being added to the UNIQ portfolio in 2025 in the form of the DirectCool option. DirectCool is a decentralised cooling system that enables precise cooling along the tool shaft to the cutting edge through three cooling ch...

Precision tools & clamping technology > Cutting tools > Reamers

The multi-bladed tool systems offer the advantage that the inserts with one (HPR400) or four (HPR400 plus) cutting edges can be exchanged by the customer directly on site and ensure maximum accuracy thanks to high-precision insert seats. The focus of current developments is four new solutions that all pursue one goal: continuing to improve companies’ productivity and sustainably reduce costs. Reaming and burnishing in one machining stepThe combination of reaming and burnishing in one machining s...

Precision tools & clamping technology > Cutting tools > End millers

The third generation of the solid carbide milling cutter OptiMill-Uni-HPC brings together all requirements asked of a milling tool today: stability, flexibility and resistance to wear. A newly developed cutting material ensures high ductility and significant resistance to impact strain as a result. The risk of tool break is greatly reduced, protecting expensive components from damage. Combined with wear-resistant coating and adapted geometry, this ensures a high degree of reliability – even for...