7229
FollowersManufacturerDMG MORI Global Marketing GmbH
Product group Systems for laser metal deposition welding
Product NameLASERTEC 125 DED hybrid
Technical Data
Travel
Maximum X - axis travel1335 mm
Maximum Y-axis travel1250 mm
Maximum Z-axis travel900 mm
Workspace
Max. Workpiece weight2000 kg
Machine characteristics
Laser power output - standard3000 W
Product images
Description
Directed energy deposition combined with 5-axis milling, for building and repairing of high-value metal parts
Proven monoBLOCK design for the best machine performance
High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair
AM Assistant for the best process reliability and comprehensive traceability
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
Using Multi-Materials and Gradient Materials for Improved Part Performance
Proven monoBLOCK design for the best machine performance
- Fiber-guided diode laser with 3,000 W power and 600 µm fiber diameter
- Powerful motor spindles up to a maximum of 20,000 rpm
- NC swivel rotary table with swivel range A-axis: + 120 ° / -120, C-axis 360 ° endless, for up to 2,000 kg component weight
- Large door opening of 1,900 mm and unique access to the work area with minimal space requirements
- Comprehensive cooling measures, powerful cooling unit and multi-sensor compensation as standard
High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair
- The laser deposition head is handled by a fully automatic shuttle without manual intervention
- 5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
- Full 5-axis milling capability based on the monoBLOCK machine
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive process, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
- Change between additive and machining programming strategies all within one programming environment.
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
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Description
Product images