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Manufacturer DMG MORI Global Marketing GmbH
Product group Universal knee-type milling machines
Product Name ULTRASONIC 200 Gantry
Technical Data
Travel
Maximum X - axis travel 4000 mm
Maximum Y-axis travel 2000 mm
Maximum Z-axis travel 1200 mm
Workspace
Max. Workpiece length 4300 mm
Max. Workpiece width 2000 mm
Max. Workpiece height 1250 mm
Max. Workpiece weight 20000 kg
Machine control
Control options Siemens
ULTRASONIC technology integration - reduced process forces for higher productivity
  • Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
  • Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
  • Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
  • Constant amplitude in the process to ensure reproducibility
  • Automatic detection of the working frequency, significantly improved hardware for signal acquisition
  • Frequency tracking and simultaneous power control in real time for optimal process stability
  • Ensuring the ULTRASONIC advantages even with non-optimal tools
  • Fully compatible with 2nd generation ULTRASONIC actuator

Flexibility through spindle versions
  • Vertical spindle with 20,000 rpm
  • 45° head and 90° head for 5-axes machining up to 30,000 rpm
  • Ready for new technologies like Ultrasonic, Laser or machining of carbon material

Working area concept
  • Fixed table 2,250 x 2,000 mm with 10,000 kg loading capacity
  • T-slots across the table for easy chip removal
  • Chip conveyors on both sides of the table

Low Gantry Design
  • 50 m/min rapid traverse
  • Best visibility into the working area through missing side walls
  • Maximum utilisation of the working area

5-axes machining
  • 45° head with 90° swivel range and +/- 300° rotating range
  • compactMASTER spindle with 20,000 rpm
  • 90° head with +/- 120° swivel range and +/- 300° rotating range
  • compactMASTER spindel with 20,000 rpm up to 30,000 rpm

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