DMG MORI
Products
7058
DMG MORI Global Marketing GmbH
Universal knee-type milling machines
ULTRASONIC 210 P
| Workspace |
|
| 2500 mm | |
| 1460 mm | |
| 8000 kg | |
| Travel |
|
| 2100 mm | |
| 2100 mm | |
| 1250 mm | |
| Machine control |
|
| Siemens | |
ULTRASONIC technology integration - reduced process forces for higher productivity
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
Precision
Performance
Efficiency
Highest rigidity and dynamics up to 6 m/s²
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Precision
- Maximum accuracy through water-cooled feed drive
- Band filter unit with 980 l as standard
- Highest long-term accuracy due to cooled linear guideways and active spindle growth control.
Performance
- High dynamics with feed speed up to 60,000 mm/min
- Also available in mill- /turn - version
- Pallet changer for main time parallel setup as standard
- Biggest spindle range in the market: powerMASTER motor spindle with up to 1,000 Nm and torqueMASTER gear spindle with 1,800 Nm
Efficiency
- Lower energy consumption through intelligent needs-based power units.
- Gantry design with vertically moving cross beam with hydraulic weight compensation.
- Fast innovative wheel type magazine with up to 303 tools with minimized footprint.
Highest rigidity and dynamics up to 6 m/s²
- Thermosymetrical construction
- 3-point support with an inherently stiff machine bed, no foundation required
- High temperature stability standard with positioning accuracy down to 10 µm
- Position accuracy down to 8 µm with accuracy pack option
- Worldwide unique high precision varinat µPrecision with Position accuracy down to 4 µm
ULTRASONIC 200 Gantry
|
Universal knee-type milling machine
DMG MORI Global Marketing GmbH
Universal knee-type milling machines
| Workspace |
|
| 4300 mm | |
| 2000 mm | |
| 1250 mm | |
| 20000 kg | |
| Travel |
|
| 4000 mm | |
| 2000 mm | |
| 1200 mm | |
| Machine control |
|
| Siemens | |
ULTRASONIC technology integration - reduced process forces for higher productivity
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
Flexibility through spindle versions
Working area concept
Low Gantry Design
5-axes machining
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Flexibility through spindle versions
- Vertical spindle with 20,000 rpm
- 45° head and 90° head for 5-axes machining up to 30,000 rpm
- Ready for new technologies like Ultrasonic, Laser or machining of carbon material
Working area concept
- Fixed table 2,250 x 2,000 mm with 10,000 kg loading capacity
- T-slots across the table for easy chip removal
- Chip conveyors on both sides of the table
Low Gantry Design
- 50 m/min rapid traverse
- Best visibility into the working area through missing side walls
- Maximum utilisation of the working area
5-axes machining
- 45° head with 90° swivel range and +/- 300° rotating range
- compactMASTER spindle with 20,000 rpm
- 90° head with +/- 120° swivel range and +/- 300° rotating range
- compactMASTER spindel with 20,000 rpm up to 30,000 rpm
ULTRASONIC 40 eVo linear
|
Universal knee-type milling machine
DMG MORI Global Marketing GmbH
Universal knee-type milling machines
| Workspace |
|
| 480 mm | |
| 460 mm | |
| 250 kg | |
| Travel |
|
| 400 mm | |
| 400 mm | |
| 375 mm | |
| Machine control |
|
| Siemens | |
ULTRASONIC technology integration - reduced process forces for higher productivity
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
5-Axes Simultaneous Machining with proven Swivel Rotary Table
Mill-Turn Operation
Spindles
Accuracy
- Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
5-Axes Simultaneous Machining with proven Swivel Rotary Table
- Swivel range of the B-axis -5/ +110°
- Table load up to 250 kg
- Cooling of table unit table bearings and drives
Mill-Turn Operation
- Speed of the C-axis up to bis 1,200 rpm
- Motorspindle with 18,000 rpm , 130 Nm and HSK A63
Spindles
- speedMASTER 20,000 rpm in standard version
- speedMASTER 15,000 rpm with 200 Nm (option)
- Motorspindle 24,000 rpm (option)
Accuracy
- Cooling of table unit, table bearings and drives
- Cooling of bearings and spindle nuts of ball screw drives
- Cooled guideways in the linear axes X/Y/Z
