PITTLER SkiveLIne

What makes SynchroFine unique is the compact design of all units. All units are mounted on a natural granite bed for optimal thermal and vibration-damping characteristics.

The digital and directly driven tool and workpiece spindles guarantee backlash-free drive and load reversal, as there is no need for mechanical transmission elements, such as toothed belts, gears, etc.

The machine is designed as a self-loading unit (pick-up principle) and is basically equipped with integrated handling units. The components can be fed individually. From simple manual loading through automation solutions with conveyor belts to robot cells with integrated camera functions from our sister company rbc robotics, we can use a wide range of automations according to your preferences and needs.

For even more efficiency, we can equip the system with two workpiece spindles in order to reduce non-productive times to a minimum.

The digital recording of operating parameters is also standard with the SynchroFine. It can be further expanded through various modules in order to analyze process data and thus continuously optimize processes

• Optimized tool costs through flexible VSD dressing strategy
• Sophisticated process reliability with short cycle times
• Ultra-fine surfaces
• Interlock free hard-fine machining

The ModuLine component rings in a new age of production planning. Due to the high configurability of this innovative concept, it is now possible to define the optimum solution for every production process, a concept which is variable and configurable to the maximum degree, and therefore absolutely reliable and viable for the future. Due to the generous multi-technology platform, up to 4 technology modules can be integrated at the same time for efficient simultaneous and complete machining. A wide selection of high-performance pick-up spindles are also available, depending on the intended machining process. The ModuLine automation cell can be adapted to every aspect of production. Feed,linking, transport, parallel post-process activities and parts storage can be combined in the smallest possible area, depending on workpieces and the installed logistics. This represents an alternative to bulky, rigid belt linkages and inaccessible gantries.

The PITTLER PV315 is the latest addition to the PV³ machine series for complete machining. Workpieces up to 315 mm are turned, drilled, milled and – uniquely in the field of complete machining – geared inside and out using the Power Skiving method in highly efficient processes.

The PRÄWEMA GreenFinisher® combines the machining processes of turning, gear hobbing and deburring, and, where required, milling or drilling, in one machine. This makes it possible to realize all production stages from casting to hardening in the GreenFinisher®.

With the HardFinisher® Präwema presents a two-spindle machine system capable of performing all hard, precision machining work on parts with internal or external teeth. Our HardFinisher® combines the processes for production of hardened gears on production lines, previously requiring a number of machines for grinding the bore/flat surfaces and then precision machining the teeth.HardFinisher® - the machine for complete gear production With the HardFinisher® Präwema presents a two-spindle machine system capable of performing all hard, precision machining work on parts with internal or external teeth. Our HardFinisher® combines the processes for production of hardened gears on production lines, previously requiring a number of machines for grinding the bore/flat surfaces and then precision machining the teeth.

The modular design of the SynchroForm V machine allows it to be adapted for the production of geared drive components. Set up as a single or twin spindle machine, it excels in series production with extremely profitable cycle times and high-precision machining results. Efficient complete machining in all areas of gearing in soft and hard fine machining can be achieved using the various technology modules. Your advantage: Versatile range of technologies for precise soft and hard fine machining Equipped with either one or two workpiece spindles to match unit requirements Efficient complete gearing machining of drive components