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Type: Posts; User: tsquint1138

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    Please Check My VFD Settings

    So I just killed my old spindle that I have been running for about 10 years. I think I was running too low RPM with a 4" surfacing cutter. Got an over current error, now it just throws the EOCA...
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    Thanks for the comments The keyboard is a "USB...

    Thanks for the comments

    The keyboard is a "USB mini-keyboard with touchpad" from Adesso. I bought it from CDW, but lots of computer suppliers have them.

    All the new panels (keyboard, LCD....
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    Retrofit Completed Pictures

    First off, thanks to everyone for the information posted to the forums, and a special thanks to HillBilly for the work he has done.

    I've attached some pics of my (almost) completed retrofit on a...
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    Fixed it!! The diode across motor winding X2...

    Fixed it!!

    The diode across motor winding X2 to power resistor 87 failed to a short.

    Replaced it with the biggest rectifier I could find in my parts bin to test, and axis works fine.

    Now to...
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    MSC Has them ...

    MSC Has them

    http://www1.mscdirect.com/CGI/NNPDFF?PMPAGE=1274&PMT4NO=64384666&PMT4TP=*ITPD&PMITEM=04202131&PMCTLG=54
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    Checked the final drive transistors (On the big...

    Checked the final drive transistors (On the big heatsink in mounts for each axis behind the ACC & SMD boards Right?) No shorts, Swaped the X & Y Transistors, (moved each assemby & re-wired) No...
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    You mean Q1-Q4 on the SMD? (Those have been...

    You mean Q1-Q4 on the SMD? (Those have been replaced in the past and are no longer that number -Have not looked them up to see if equiv.), Don't see 2n6547's anywhere.

    I swaped X & Y motor wires...
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    Removed

    Removed
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    X Axis Stalling?? (no movement.)

    I'm retrofitting a BOSS 4 with the original drives & steppers. All axis (XYZ) were working yesterday. Fuse 6 blew (I think it was 6. It's the 1.4A on the Limit overide circuit.) Replaced it today,...
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    Servo tuning & Acceleration

    On my 4x8 steel frame R&P machine, I'm getting some "bounce" for lack of a better word, on cut path reversals, (most noticeable on inside corners, and parallel sweeps.) Usually looks like an...
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    BOSS 4 Voltage Stabilizer

    Running a 5hp Phase-A-Matic rotary converter. I've measured the no load voltages, and I've got aprox - 240, 260, 280.

    Should I add the voltage stabilizer before I hook up my Boss 4. (original...
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    Thanks George- Of all things, I've contacted...

    Thanks George-

    Of all things, I've contacted the previous Company (who purchased the mill new,) and they are really interested in helping me. It's a BOSS 4, and they have a complete set of all...
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    Series 1 BOSS version Identification

    Just purchased a Series 1 with BOSS control (Tape Reader) How do I determine the control version?

    Thanks,
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    Main Frame rails were tapped, and the racks were...

    Main Frame rails were tapped, and the racks were drilled & counterbored. Racks bolted with 10-32 Socket Cap screws.

    I welded as little as possible, and machined the attaching surfaces after...
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    Most all of the designs were grabbed from various...

    Most all of the designs were grabbed from various machines built here. I didn't draw anything up, just built one component at a time.

    The main frame (X-Axis) Is 4x4 & 4x3 0.25 wall tubing. ...
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    4x8 R&P Up & Running

    Thought I'd finally post something.

    Attached are some pics of my 4x8 that is almost complete. Had to rush it into a job, so I have not painted it, managed the cables, or mounted the computer...
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