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Now I am second guessing myself. It has been a few years since I bought the leadscrews. They very well may be 5mm pitch. Hopefully that is the issue!

So what would that make the steps per inch...

I've tried those things already, as well as checking the gibs for slop/wear. Everything checks out.

HI there, I have a G0704 with 5tpi ballscrews running a Gecko g540 and ESS through Mach 3. My steps per inch are set to 10,000. I am using FreeCad to design and generate G-Code.

I was milling this...