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Type: Posts; User: peteeng

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    Re: Big cnc router for steel

    Hi Vili - I've recently been thru the Z axis using generative, shape optimisation and form finding in Fusion,. The tube idea was the winner. I expect it to be a bigger stiffness gain then 33 to 26 so...
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    Re: Big cnc router for steel

    Hi Vily - So 1000N/33um is 30N/um. So if your model is correct look at what bits are deflecting the most. Then address those. Try to bump up the static stiffness. Seems your z axis is the softest...
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    Re: Big cnc router for steel

    Hi Vily - Unfortunately, with steel things get heavy. So you are either limited to weight that you can handle or you need to achieve a certain stiffness. See how you go with the FE and stiffness....
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    Re: Big cnc router for steel

    Hi Vily - That small free corner will vibrate so cap it. OK FE is a big subject. I apply 1000N at the spindle nose. Use bonded connections everywhere to begin with. Place the gantry at max depth...
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    Re: Big cnc router for steel

    Hi Vily - So its 300 high and 200wide? Internal bracing not needed. External bracing has to be on edges not in the middle of a face. It can deflect / vibrate if loaded in the middle of a face. The...
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    Re: Big cnc router for steel

    Hi Vily - The HAAS GR-712 gantry machine with X=2.1m and Y=3.6m (similiar to yours) weighs 10 tonne for a reason.

    GR-712 | 40-Taper Mill | Large-Platform CNC Routers |Vertical Mills – Haas CNC...
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    Re: Big cnc router for steel

    Hi Vily - so on the point of rigidity add an extra section to the back of the gantry. Most of your loads will be in the XY plane so this needs to be stiff. It takes up no extra space in the envelope...
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    Re: Big cnc router for steel

    Hi Vily - up to you. Since its a paper exercise at the moment develop both ideas until you are clear for the direction. Mixing servos and steppers is OK. A 5mm pitch screw only needs...
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    Re: Big cnc router for steel

    I would say 750W is overkill with the big gearbox on it for Y's Yes you can attach the servo direct to the X ballscrew same as the stepper Oh use a coupling :) Once you figure your needed feeds and...
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    Re: Big cnc router for steel

    Hi Vily - The gantry+Z axis is on rails so your only moving the inertia and the friction. Since the friction coeff of the rails is very low say 0.004 you only need 0.004x400=1.6kgf to move it slowly....
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    Re: Big cnc router for steel

    Hi Vily - No the holding torque for the motor stays the same so at zero speed you have the full 12Nm. So double the forces just calculated. So at 12Nm (stall or very slow) and 10mm pitch you have...
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    Re: Big cnc router for steel

    Hi Viny - What is the weight of your gantry? I see 400kg The Co for a 35mm car is around 70kN ie 7000kg so 3 cars can support 21 tonne? They must use 4 for some other reason... They may use 4 for...
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    Re: Big cnc router for steel

    Hi Vily - No need to fill with sand. Ballscrew for X at 5mm pitch is too small. Using stepper say 800rpm max gives you 4m/min rapid. Not fast enough, use 10mm or more. 3 cars on column not needed....
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    Re: Milli a new composite mill kit

    Hi all - Looking at my rotary say D400mm then the planetary at 15arcmin (0.25deg) gives 0.87mm backlash and the harmonic at 30arcsec (0.0083deg) gives 0.028mm backlash so sorting the harmonic for...
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    Re: Milli a new composite mill kit

    Hi all - I have been looking at these harmonics. But I'm unsure which is the output holes or surfaces. I have sent a note to the supplier to explain. Currently my guess is that the D14 is the input...
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    Re: Milli a new composite mill kit

    Hi Craig your machine is a mill and requires higher tolerances then this machine. Mine is a Maker level router for wood and plastics, and being #1 its at preproduction level. I'm sure the tolerance...
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    Re: Milli a new composite mill kit

    Hi Craig - My search for small harmonic drives continues. The planatary I'm looking at has 30arc min backlash (from stepperonline, a couple of years ago they used to be 10 arc min). I'm going to use...
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    Re: Designing a new router called Brevis-HD

    Hi All - The board is now finished and tested. Straight cuts - all good! Peter
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    Re: Milli a new composite mill kit

    Evening all - a small video on my B axis design - Peter

    https://www.facebook.com/ScootCNC/videos/973453794343621
  20. Re: Quality of CNC / Woodworking, seeking advice

    Hi Lozz - Can be all of what you mention. Since the machine cuts well slow lets assume we can speed it up. Looking at the cutting data firstly with such a small bit I'd be running it flat out maybe....
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    Re: Aluminium printer/milling machine build.

    Hi Spot - I have several slabs around my house for garages and sheds etc they are 200mm thick and have cracked since laid say 2 years old & I thought the contractor used a lot of reo in them. Here's...
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    Re: Aluminium printer/milling machine build.

    Hi Spot - You maybe doing some stuff right and that will come out when you have a machine running. I only point out stuff that is clearly incorrect in your language, understanding and explanations of...
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    Re: Aluminium printer/milling machine build.

    Hi Spot - Again sorry - the fibre composite industry has very specific definitions of weaving, knitting and tape laying,. I have been involved in all of these. The machine in the video is a tape...
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    Re: Aluminium printer/milling machine build.

    Sorry Spot - Weaving, knitting and tape laying are totally different processes. It is NOT a sewing machine and it is not knitting or weaving. You'll get there one day. Plus if you load a structure...
  25. Re: Can i use closed loop motors and drivers in 3d printer?

    Hi Qing - Connecting motors in a parallel has issues. I presume by your statement that you want to connect two motors from one driver. Since your making a printer use a printer controller board. Much...
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    Re: Aluminium printer/milling machine build.

    Again Spot - What are the $/kg steel and $/kg concrete you used? I don't want to argue with your costs I want to know the cost ratio to check your comparisons. Peter
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    Re: Aluminium printer/milling machine build.

    Hi Spot - aircraft and high performance boats do NOT use woven mat. They use straight fibres at a fibre volume ratio of around 55-60% so they have space around them for the resin. Really modern stuff...
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    Re: Aluminium printer/milling machine build.

    "fibres need to be in contact with other fibres to have tensile strength" absolutely wrong. I have spliced many ropes and that is a totally different game to fibre composites. Aircraft wings and...
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    Re: Aluminium printer/milling machine build.

    Hi Spot - If your doing manual maths then usually we use the resistor sum analogy for calculating the compliance. So use series or parallel resistor theory or network to calculate the compliance. If...
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    Re: Aluminium printer/milling machine build.

    Hi spot a large scale printer - Peter

    UMaine’s novel polymer 3D printer surpasses former Guinness World Record | CompositesWorld
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