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Type: Posts; User: joeavaerage

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  1. Replies
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    Re: Big cnc router for steel

    Hi,
    if that improves the stiffness then yes that is a good move.

    You need to strike some kind of balance. In a gantry machine it is usually the gantry closely followed by the Z axis that give the...
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    Re: Big cnc router for steel

    Hi,
    the thickest RHS and SHS sections I've seen listed are 16mm. They are not common. New Zealand steel suppliers do list them but on indent from overseas.
    No idea how much you'd have to order to...
  3. Replies
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    Re: Nc Studio for cnc router

    Hi,
    I've used Mach4 and an Ethernet SmoothStepper for nine years and Mach3 prior to that. To say I am biased to Mach is an understatement.

    NCStudio is a lesser known and lesser supported...
  4. Replies
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    Re: Big cnc router for steel

    Hi,



    Why???? It adds mass and not much else. In order for the filler material to participate in the load sharing it must adhere perfectly to the inside of the tube, something that concrete will...
  5. Replies
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    Re: Milli a new composite mill kit

    Hi,
    I rather think I've made a mistake......I've made one once before and I swore I'd never do it again!!!

    The oscillating pump pictured above is 14 l/min......but I have reason to doubt that. ...
  6. Replies
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    Re: Big cnc router for steel

    Hi,
    steel is 205GPa while even good concrete is only 50GPa.

    What makes you think that filling a rigid tube with concrete, which might as well be as stiff as a limp noodle, and have it be a great...
  7. Replies
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    Re: Big cnc router for steel

    Hi,
    flexure is the death knell for any metal cutting machine.

    Even with a small cut the tool tooth has to be held against the surface with sufficient force to cause a chip form. It does not...
  8. Replies
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    Re: Yaskawa Sigma-7 10.6kHz Noise, EMI

    Hi,



    That is almost exactly what I said from the beginning.

    I suspect the PWM output of the servo drive is 10.7kHz, or maybe some multiple of it. The cycle rate of the control loop has...
  9. Replies
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    Re: Big cnc router for steel

    Hi,
    to be honest I think a fly cutter of 350mm is going to cause your machine to flex uncontrollably.

    Just to be clear......you are cutting steel ....correct? That is if I'm reading your first...
  10. Re: Delta B3 servo and Ethercat communication

    Hi,



    But exactly what are they? As far as I can see they are all marketing hype rather than anything substantial. Smaller motors and drives....so what?.....faster response and settling...
  11. Re: Delta B3 servo and Ethercat communication

    Hi,



    I use Delta B2 servos, and the real question is 'why not'. Sure the B3 is newer, and while its competitively priced it is still more than a B2. Is there anything that a B3 can do that a B2...
  12. Re: RichAuto A11 - DSP fails to initiate / Should I go Mach3??? -NEED HELP-

    Hi,
    I have used Mach4 and an Ethernet Smoothstepper for about nine years and Mach3 prior to that.

    Mach3 is obsolete to my way of thinking......NFS (the manufacturer of Mach) has ceased all...
  13. Replies
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    1,086

    Re: Yaskawa Sigma-7 10.6kHz Noise, EMI

    Hi,
    the cycle time may be 3.1kHz, that is to say the PWM gets calculated afresh at 3.1kHz, but the PWM tick rate is much MUCH faster than that, more likely 20kHz.



    I am coming to the same...
  14. Replies
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    Re: Big cnc router for steel

    Hi,
    to be honest the recommended chip load and so on for the face mill is just not useful at the moment.

    Your machine is going to be rigidity limited, and the cutting forces and thereby the...
  15. Replies
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    147,135

    Re: Milli a new composite mill kit

    Hi,
    found a local company to sell me an oscillating pump. Up to 55psi and 14l/min. I suspect and hope that at say 15psi I'll get 5l/min. The pump itself is industrially rated, and for my application...
  16. Replies
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    147,135

    Re: Milli a new composite mill kit

    Hi,
    I have got my new Delta VFD this morning from the US, its a second hand 11kw unit. I paid as much for it as I would have a new 5.5kW unit....so I thought why not?. If I ever get an even bigger...
  17. Replies
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    Re: Milli a new composite mill kit

    Hi peteeng,
    that diagram looks incomplete?? I'd swear that the diagram show the outer ring gear, the strain gear and the output bearing ........but where is the wave generator?

    It's common that...
  18. Replies
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    Re: Electrical Cabinet Design Questions

    Hi,
    just whipped around the corner and bought the new 20A three phase D curve breaker, 20A three phase plus neutral isolator/socket/box.....bloody hell.....hope not to have to buy any more soon!!!...
  19. Replies
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    Re: Milli a new composite mill kit

    Hi,
    just as a sanity check imagine a fifth axis platter with 1 arc min lash. At 100mm radius (from the centre of rotation) 1 arc min of lash translates to 0.029mm linear lash
    at 100mm.....and that...
  20. Replies
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    Re: Milli a new composite mill kit

    Hi,
    very wise to test them out, I suspect that 10 arc min lash will put you off. There are better brands but the cost goes up bigtime.

    The two gear reducers I have used for my trunnion and fifth...
  21. Replies
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    Re: Electrical Cabinet Design Questions

    Hi,



    You are 100% correct. Most breakers and fuses are effective inn high current fault situations but poor in mild overload conditions. 99% of our electrical system and all our appliances are...
  22. Replies
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    Re: Milli a new composite mill kit

    Hi peteeng,
    looks entirely reasonable.

    You might be set back a little when you realise the lash of a 5:1 or a 10:1 planetary gearbox.

    Most single stage (5:1) Chinese made ones have a lash of...
  23. Replies
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    Re: Electrical Cabinet Design Questions

    Hi,
    well some Googling and there certainly are three phase RCD's. There seem to be two common types, one that trips at 30mA and another at 300mA.

    I would assume that the 30mA version is intended...
  24. Replies
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    Re: Electrical Cabinet Design Questions

    Hi,
    well it just seems that Americans blatantly and obviously break their own laws, and then BS and bluster to get out of it....it makes you wonder whether you should pay
    any credence to their...
  25. Replies
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    Re: Electrical Cabinet Design Questions

    Hi,
    the 20A breaker is supposed to protect the house wiring....not your machine. If you want various sections of your machine protected then you should put electrohydraulic breakers IN your machine...
  26. Replies
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    Re: Milli a new composite mill kit

    Hi,
    yeah, 180mm wide, 150mm tall and 100mm thick. Weighs 14kg now and will be down to about 11kg by the time I machine it.

    The spindle diameter is 100mm, ie the hole up the middle needs to be...
  27. Replies
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    Re: Milli a new composite mill kit

    Hi,
    just got my spindle mount steel profile cut. It is 100mm thick and was done with oxy-acet. Very impressed, little to no dross and a very small, say 1mm taper over 100mm. I expected
    good but...
  28. Re: Can i use closed loop motors and drivers in 3d printer?

    Hi,
    for decades prior to closed loop steppers being available open loop steppers were used to complete satisfaction. The only time an open loop stepper misses steps is if its overloaded,
    thus if...
  29. Re: ESS/MB3 to control AC servo as spindle motor

    Hi,
    Mach4 has 12 axes, six (X,Y,Z,A,B,C) are coordinated and six OB(Out-of-Band uncoordinated) axes, OB1 thru OB6. You might consider that Mach has one other motor output, namely a PWM output. The...
  30. Re: ESS/MB3 to control AC servo as spindle motor

    Hi,
    I think you misunderstand.....you could use Step/Dir without any extra hardware, the MB3 has plenty to spare. None-the-less I think just programming the drive in velocity mode
    is still...
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