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Since the machine is seeing some data. Try the following first. Make up a one line program in the machine. Output that to the computer via RS232 and verify that the data comes through clear and...

As far as dropping in a program there is no USB port. You would need an RS232 Cable for this to transfer programs. Any machines older then the past 5-10 years most likely do not have any USB.

To...

I use to work on Brother machines back in the Day. The TC-228 or any of the brother machines with the magazine hanging on the front of the spindle was a great design. Probably the most reliable tool...

Other then what people have posted above about replacing the switch and it sounds like you have done that. Which interlock do you have on the machine? Mori uses several types. I believe you probably...