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Type: Posts; User: Involute

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    Seeking keyboard recommendation

    I have a benchtop CNC mill I use for occasional light machining projects. I keep it on its own, self-contained cart with a frame that encloses the machine on top of the cart. I've tucked a mini PC...
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    Seeking adhesive suggestions

    I want to attach a couple of labels to a thing I'm making. I'm engraving the labels out of .030 Flexicolor material from Rowmark. In my first test (see photo) I used CA but, as you can see, it...
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    Re: Z axis tramming question

    Seems like what I’m looking for. Thanks!
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    534

    Z axis tramming question

    I have a bench top CNC mill where the head moves up and down as the Z axis. The table moves left and right as the X axis, and in and out as the Y axis. The head can also manually rotate around an...
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    Re: Why is my program stopping on this line?

    Btw, the first line sure looks like a closed comment to me. Can you explain why it's unclosed? Thanks.

    Here are the first few lines, for reference:

    ( 1Mill_250.tap )
    ( File created: Friday,...
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    Re: Why is my program stopping on this line?

    Huh. I was so focused on 4990 I didn't even look at 5000. That's crazy, especially since the code isn't written that way, as you can tell in the pdf. I'll load it up again tomorrow and see if I...
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    Why is my program stopping on this line?

    I'm bringing up my milling machine after replacing its ancient WinXP PC with a new Win10 one and a SmoothStepper. I thought I had everything dialed in, so I ran a program (admittedly a new one I'd...
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    CNC mill vs. CNC router

    I've been using a benchtop CNC mill (R8 taper) for a number of years as a hobby. The vast majority of my operations are profile cuts, pockets, and hole drilling in aluminum that's, at most, .25"...
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    Re: What's causing my mill to do this?

    Actually, I just remembered there's a gas strut on the left side of the toolhead that takes some of the load off the motor when moving the head up. It hasn't been replaced since it was new, 10+...
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    Re: What's causing my mill to do this?

    Thanks, Isces. I’ll try that. I’ve had this machine for about 10 years and it only recently started doing this. So, if the problem is the motor, it was properly sized initially (I don’t know what...
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    What's causing my mill to do this?

    When I rapidly move my mill's toolhead up (z axis), it makes an awful groaning sound and eventually binds to a stop. Moving up slowly, or down, are no problem. The video below illustrates rapid up...
  12. What is the Mach 3 configuration file called and where is it stored?

    I'd like to back up the Windows XP machine I drive my mill with and want to make sure I get all the relevant Mach 3 files. Thanks.
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    How to mill a clean pocket

    In the attached image I'm milling a pocket in aluminum using a .375 Ti-Namite end mill at 1600 RPM and 5"/min. feed rate. It's turning clockwise, but I can never keep climb milling and conventional...
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    Re: Seeking tips on finishing aluminum edges

    Thanks, but I don't have room for a dedicated buffer. I spoke to Norton and they recommended a couple of disks and an arbor which I ordered from Grainger, so hopefully those will solve my problem.
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    Seeking tips on finishing aluminum edges

    I often cut various aluminum shapes (typically .125" thick channel, angle, strip) on a cutoff saw for use in a finished piece. I.e. I can get enough accuracy from my saw for the intended...
  16. Why does my end mill shimmy when plunging?

    I'm plunging .010" into aluminum with a .375" Ti coated steel, 2-flute end mill turning at 1600 RPM. Feed rate is .25"/min., and I'm using Fog Buster coolant. As the tool contacts the surface it...
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    Re: Low profile clamping recommendation

    I tried a variation your other suggestion and it worked fine. I cut a 4" scrap along its long axis with the bladed at about 75 degrees (i.e. 90 degrees would be vertical). I clamped another piece...
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    Re: Low profile clamping recommendation

    Thanks, Ian. My table is only 6" deep, so I'm not able to clamp the sides, only the ends, but I can try what you suggest subject to that limitation.
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    Re: Low profile clamping recommendation

    It's a 6" X 8" block of walnut, 1.25" thick. It seems like these would work, but I'm not sure.
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    Low profile clamping recommendation

    I'm an occasional, light-duty, CNC milling enthusiast. Until recently, all my clamping needs have been met by the basic set that came with my machine, plus a vice. I now have a job that requires...
  21. How to evaluate a used laser for purchase?

    I've been emailing with a guy in my town who has an Epilog Helix for sale. The story is he's selling it for a friend who got it used in 2006, and who never used it since. Fishiness aside, how...
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    What can you cut with 45W?

    Newbie here. I've had a CNC milling machine for several years (so I'm familiar with making things), and have ordered a number of laser-cut parts from service bureaus, but I now have an opportunity...
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    Recommendations for laser cutting paper

    Can anyone recommend types of paper (ideally available in colors) that can be cut by laser without leaving any marks (e.g. charring)? Or is it more a function of laser settings (speed, power, lens,...
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    Thanks, Neil. I understand now. Normally I'd use...

    Thanks, Neil. I understand now. Normally I'd use CAM, too, except mine (Cut2D) only cuts closed paths. I made a closed path that did this, with the intent of editing the code so it wouldn't take...
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    Thanks, Neil. This helps a lot. Since you bring...

    Thanks, Neil. This helps a lot. Since you bring it up, though, how would you program a tangential entry and exit?

    As for the file suggestion, I may have to make as many as 50 of these, and my...
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    Need help with G-code for cutting an arc

    Couldn't find a g-code or Mach 3-specific forum so thought I'd post here (since I have a Syil SX3). I have a piece of rectangular aluminum tubing whose corners I'd like to round over using a...
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    Does this kind of thing exist?

    I have a benchtop CNC milling machine. I'd also like a laser cutter, but don't have the space or $$$ for one. I was wondering if someone sells just the laser portion in such a package that I could...
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    CR: Regarding the DRO short, are you referring...

    CR:

    Regarding the DRO short, are you referring to what happened to this guy (and, I guess, others)?

    http://www.cnczone.com/forums/showthread.php?t=35070&highlight=sx3+spindle+short

    I haven't...
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    So, how'd you get your machine apart, OM? I'm...

    So, how'd you get your machine apart, OM? I'm thinking of either trying to sand down the pins, or drill out the holes, before putting it back together, so I don't have to go through this the next...
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    I managed to get it apart, but only by "gingerly"...

    I managed to get it apart, but only by "gingerly" whacking the saddle with a small sledge hammer, creating a gap big enough to get a screwdriver into and then using that as a wedge. Now I'm having...
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