Metrology & quality assurance > Systems and apparatus for image processing > Image processing systems for quick surface and contour checking

»pilot« Navigates You Securely to Your Goal Tool setting and measuring made simple: The »pilot« image processing software is unmatched worldwide with regard to the scope of its functions and ease of use. Because of the variety of software modules and measuring programs you can collate the scope of functions precisely to your requirements. This uniquely varied software with transmitted light and incident light image processing accurately controls the presetting, measuring,...

Robotic and automation > Workpiece and tool handling > Other equipment for workpiece or tool handling

Fully Automated Tool Room With »cora« The »cora« collaborative robotic assistant supports humans in all standard tasks in automated tool preparation. For example, your tools can be picked, assembled, clamped, cleaned and labelled, fully automatically. The gripper can securely grip a wide range of complete tools and a variety of tool holders, positioning them in both the presetting and measuring machine and in the Smart Cabinets or tool cart. Thanks to the connection of th...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

Reamer Expert »reamCheck« allows the μm-accurate and fully automatic measuring of all variants of tools and also specifically those that cannot be measured with image processing because of their cutting geometry. In addition, reamers can also be tactile preset and measured, for example. Highlights at a glance: Tactile: Measuring sensor For µm-accurate tactile measuring and presetting of fine adjustment tools such as reamers or facing cutters with narrow tooth distribution Us...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

Precision Starts Before the Machine Do you want to preset your precision boring tools timely and μm-accurately in order to avoid rejects and to reduce your tool costs? Then you are best equipped with the ZOLLER presetting and measuring machine »phoenix«. With »phoenix« it is possible for you to hold your tools between centers and to measure each parameter fully automatically in the snap gauge principle. This gives you maximum accuracy for the best quality of your workp...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

The storage place appropriate for the shop floor for facing cutters ZOLLER »millSet« is the robust storage place for facing cutters that is appropriate for the shop floor, and can be placed directly next to the CNC machine. It is designed for use in the middle of manufacturing. Fitted with a pneumatic switch for axis release and spindle brake, the axial runout of facing cutters can be tested and preset manually and tactilely with the dial gage. Simple and safe use for quick procedure...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

Efficiently Preset, Measure and Record Facing Cutters and Cap Cutters ZOLLER »millCheck« impresses with quick and accurate presetting, measuring and recording, as well as comfortable user guidance through the intuitive software. A specific measuring program supports the user in photorealistic input dialog, also with the representation of an additional analog dial gage. The fully automatic presetting and measuring procedure guarantees repeatably accurate, precise and quick results. Th...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

120 Cutting Edges in just 80 seconds Presetting crankshaft milling cutters and rotary or broaching tools quickly, easily and accurately is no problem thanks to the ZOLLER »gemini« presetting and measuring machine. The »gemini« measures 120 cutting edges in just 80 seconds with unmatched simplicity. The globally unique, fulling automatic measuring in measuring mode »focus360i« is a highlight of the proven ZOLLER image processing software »pilot 3.0«...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

Fully automatic tactile measuring of crankshaft milling cutters with internal cutting edges »aralon« is the ZOLLER solution for the fully automatic, tactile measurement of crankshaft milling cutters with internal cutting tool edges. The CNC-controlled electronic sensor can be swiveled automatically by 180° and can be positioned individually on all cutting edges irrespective of its alignment. Specific attachment holders and holder rings are available for the exact positioning of t...

Precision tools & clamping technology > Tool presetters and tool balancing > Tool measuring and setting units

Compact – Class: Never before seen scope of services in the entry-level price segment That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production isla...

Workshop equipment > Workshop cabinets, workbenches, modular metal shelving systems > Tool cabinets

With the »toolCart« & »toolCart 750« you can stay mobile in your production. You can store tools and adapters safely and comfortably at all times.

Workshop equipment > Workshop cabinets, workbenches, modular metal shelving systems > Tool cabinets

Comfortable working environment for tool assembly

The »zTower« mounting island from ZOLLER can be positioned in central open spaces and offers a well-lit workspace for convenient tool assembly. The perforated rear wall, equipped with a lighting system, allows you to attach standard fixing hooks to securely hold your hand tools and other accessories. The cable duct bar on the tabletop contains sockets and network connection. The »toolOrganizer« tool cabinet provides space to store additional t...

Workshop equipment > Workshop cabinets, workbenches, modular metal shelving systems > Tool cabinets

Comfortable Working Environment for Tool Assembly The »toolStation« workbench from ZOLLER offers a spacious, illuminated place for the comfortable assembly of your tools. The perforated back wall enables you to attach standard peg hooks for storing hand tools and accessories. The robust Multiplex work top is perfect for use directly on your shop floor and stands up to rugged use. The lighting system makes for optimal lighting conditions from above as well as from the back. The ZOLLER workbench c...

Workshop equipment > Workshop cabinets, workbenches, modular metal shelving systems > Tool cabinets

Clear Stock Control

ZOLLER »twister«, combined with ZOLLER TMS Tool Management Solutions Software, is the optimal solution for the output of tool components and accessories.

You always have the current stock of your cutting tools, insert tip packages, tool boxes or even your accessories in sight and can re-order on time. The machine stores the items in spirals, which issue stock items individually. Accurate circulation checks and storage transparency is guaranteed. The removals can be 100%...

Workshop equipment > Workshop cabinets, workbenches, modular metal shelving systems > Tool cabinets

Efficient tool (data) handling

ZOLLER »keeper«, together with the ZOLLER TMS Tool Management Solutions Software, is the ideal solution for storage and management of your complete tools and adapters used in the production process.

Thanks to the matching combination of this storage system with the Tool Management software you have the location, condition and use of your tools in sight at all times, giving you perfect stock control.Removals can be 100% traced and analyzed – thanks to seamless...

Precision tools & clamping technology > Tooling systems > Automatic tool dispensers

Removal errors and mistakes are ruled out ZOLLER »toolOrganizer«, combined with ZOLLER TMS Tool Management Solutions Software, is the optimal storage solution for tools and accessories. The right quantity of tools is always available at a the defined storage locations. Removal errors and mistakes are ruled out. The search for complete tools, single components or accessories is over. Removals can be 100% traced and analyzed, all thanks to the seamless documentation in the item statist...

Precision tools & clamping technology > Tooling systems > Tool identification systems

The ZOLLER identification code is a new and efficient solution for tool identification and data transfer developed specifically for small to mid-sized businesses. »zidCode« does not need a network connection, but instead transmits data for complete tools without complication using a QR code. You can save 45% of the time spent manually entering actual tool data into the machine controls. Input errors are also avoided entirely – time-consuming reworking is eliminated, and process...