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E. Zoller

Products
»zidCode«
»zidCode«
Tool identification system
E. Zoller GmbH & Co. KG
Tool identification systems
»zidCode«
The ZOLLER identification code is a new and efficient solution for tool identification and data transfer developed specifically for small to mid-sized businesses. »zidCode« does not need a network connection, but instead transmits data for complete tools without complication using a QR code.

You can save 45% of the time spent manually entering actual tool data into the machine controls. Input errors are also avoided entirely – time-consuming reworking is eliminated, and process security is increased.

Simply, quickly and securely to the machine in 3 steps:
1. Presetting and measuring tools on the ZOLLER presetting and measuring machine
2. Print actual tool data on label including QR code and attach to tool
3. Scan QR code label using »zidCode« at the CNC machine, the actual tool data is automatically entered into the corresponding data fields of the CNC machine control.
Product details Homepage Product request
»toolOrganizer«
»toolOrganizer«
Automatic tool dispenser
E. Zoller GmbH & Co. KG
Automatic tool dispensers
»toolOrganizer«
Removal errors and mistakes are ruled out

ZOLLER »toolOrganizer«, combined with ZOLLER TMS Tool Management Solutions Software, is the optimal storage solution for tools and accessories.

The right quantity of tools is always available at a the defined storage locations. Removal errors and mistakes are ruled out. The search for complete tools, single components or accessories is over. Removals can be 100% traced and analyzed, all thanks to the seamless documentation in the item statistics module of user, time and quantity.

Highlights at a glance:
Smart: Direct interface to the ZOLLER TMS Tool Management Solutions software
Transparent: Control system for secure and traceable removal of desired components
Easy: Fast locating thanks to the graphic 3D display of the storage locations in the software
Flexible: Logical drawer combination for every component size
Combinable: Electronic and mechanical designs can be combined

»toolOrganizer« is available in 3 different heights, the drawers size can be configured and the inlay can be chosen individually depending on components to stock.
Product details Homepage Product request
hobCheck
hobCheck
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
hobCheck
With their »hobCheck« measuring machine, ZOLLER push the door open to unseen features for fully-automatic, economical, and complete measuring of hob cutters – some of which of unusual size. Equipped with transmitted light image processing, incident light cameras and measuring probes, more than 15 parameters (like tooth profile, radial run-out/wobble, pitch, shape/position tolerance) can be measured.
hyperion
hyperion
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
hyperion
Whether you want to set and measure tools for turning lathes,
machining or milling centres – with the ZOLLER »hyperion«, you need
only one measuring machine to manage these tasks and handle
nearly all tool holding fixtures. The fixtures are mounted on a turret
table and can thus be quickly and easily used. Whether you opt for a
manual or CNC-controlled device, you always decide on maximum
universality and benefit with immediate effect from a significant
increase in productivity thanks to perfectly prepared and inspected
tools.

• Universal tool presetter and measuring machine for measuring
and presetting turning, milling and drilling tools for single-spindle
and multi-spindle automatic lathes
• New and ergonomically optimised machine design for an easy
handling and maintenance
• Available with different measuring ranges, drive units and tool
holding fixtures
pomBasic
pomBasic
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
pomBasic
The ZOLLER »pomBasic« inspection machine for process-oriented measurement and inspection of drills, milling cutters and countersinks in incident light. With its compact and universal design the »pomBasic« is ideally suited for use in incoming goods, in inspection rooms or directly on the shop-floor of grinding companies.

With its »pomBasic« ZOLLER offers the compact solution for a universal tool inspection.The perfect machine for use on the shop-floor directly next to the CNC grinding machines: just insert the tool, position, measure and finished! It is that simple - an automatic cutting edge detection for high accuracy, wizard-guided measuring processes and test logs at the push of a button.
pomSkpGo
pomSkpGo
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
pomSkpGo
The ZOLLER» pomSkpGo «speed control is ideally suited for the commissioning and acceptance by shipping rounding machines, directly into the cutter body production and on the series. The basic structure of carbon allows mobile use and high accuracy due to the rigid structure. So, the unit only 5 minutes on the job site is rebuilt and ready for use.

ZOLLER» pomSkpGo «base construction».
The construction of the ZOLLER» pomSkpGo «carbon is sufficiently rigid for precise measurements and sufficiently easy for mobile use».

Universal toolholders
The ZOLLER» pomSkpGo «is ideally suited for the measurement of indexable inserts, drills and milling cutters. High-quality universal toolholders are available for different applications.

ZOLLER image processing» pomSoft»
The vision for the» pomSkpGo «is based on the proven ZOLLER» pilot 3.0 «surface. The image processing is easy and intuitive to use, and offers many measurement and evaluation algorithms specifically for the area of the cutting edge rounding.
This description was translated from German to English by "Bing Translator".
Product details Homepage Product request
redomatic
redomatic
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool measuring and setting units
redomatic
The ZOLLER »redomatic« with 4-axis CNC control unit and autofocus is a combined presetting, heat-shrinking and measuring machine with tool turret, induction coil, tailstock and cooling system. Due to its unique length adjustment automatic »asza« it has been especially designed to heat-shrink tools easy, fast and precise to nominal length to at least +/- 10 µ accuracy.

You benefit from remarkable time savings because with »redomatic« you only need 5 seconds to heat-shrink and 30 seconds to cool a tool. Additionally »redomatic« preservers your clamping chucks thanks to little energy supply.
smarTcheck
smarTcheck
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
smarTcheck
Whether as manual or 3 axis CNC version - the »smarTcheck« is the high-performance universal measuring machine for all cutting tools. It allows you to check your tools in the most efficient way before and after sharpening and to document the results to comply with DIN EN ISO 9000 directives. Also, the swiveling incident light camera allows you to check, measure and document the axial or radial geometries of your tools simply by using the mouse -no special skills are required to operate the »smarTcheck«. By simply measuring your tools prior to re-sharpening, you can benefit from a 25% or more productivity gain from your CNC grinding machines
»aralon«
»aralon«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»aralon«
Fully automatic tactile measuring of crankshaft milling cutters with internal cutting edges

»aralon« is the ZOLLER solution for the fully automatic, tactile measurement of crankshaft milling cutters with internal cutting tool edges.

The CNC-controlled electronic sensor can be swiveled automatically by 180° and can be positioned individually on all cutting edges irrespective of its alignment. Specific attachment holders and holder rings are available for the exact positioning of the crankshaft milling cutter. The intuitively usable software guides the user quickly and simply through the measuring task.

Highlights at a glance:
Precise: Thanks to four CNC-controlled axes and variable in 180° swiveling sensor
Clear: Clear and unambiguous information about digital counters and "analog" dial gage
Complete: Seamless documentation, customer-specific if required
User-independent: User-independent procedure – intuitively usable software; fully automatic calibration of the measuring sensor at the attachment holder zero point
Quick: μm-accurate measuring results in a few seconds
Seamless: Machine-conform, exact positioning of the crankshaft mill cutter using a specific attachment holder and holder ring
Product details Homepage Product request
»gemini«
»gemini«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»gemini«
120 Cutting Edges in just 80 seconds

Presetting crankshaft milling cutters and rotary or broaching tools quickly, easily and accurately is no problem thanks to the ZOLLER »gemini« presetting and measuring machine. The »gemini« measures 120 cutting edges in just 80 seconds with unmatched simplicity.

The globally unique, fulling automatic measuring in measuring mode »focus360i« is a highlight of the proven ZOLLER image processing software »pilot 3.0«. The highly precise measuring sensor for axial runout compensation also makes cumbersome measuring equipment unnecessary. You profit from maximum quality for your workpieces, increasing productivity while maintaining seamless documentation. You have a more ergonomic workplace, where your tools can be preset easily and can be measured and checked automatically.

Highlights at a glance:
Ergonomic: Ergonomic layout and holding of the crankshaft milling cutter
Safe: Space-saving protective enclosure
Quick: Quick and highly precise incident light measurement of the cutting tool edges, measuring mode »focus 360i«
μm-accurate: Automatic and user-independent measuring procedures, highly precise measuring sensor for axial runout compensation
Product details Homepage Product request
»millCheck«
»millCheck«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»millCheck«
Efficiently Preset, Measure and Record Facing Cutters and Cap Cutters

ZOLLER »millCheck« impresses with quick and accurate presetting, measuring and recording, as well as comfortable user guidance through the intuitive software. A specific measuring program supports the user in photorealistic input dialog, also with the representation of an additional analog dial gage. The fully automatic presetting and measuring procedure guarantees repeatably accurate, precise and quick results. This allows a high tool throughput — a clear economic advantage.

Highlights at a glance:
Accurate: Optimum results in axial runout and high process safety thanks to a special, automatic measuring sensor
Simple: Photorealistic input dialog in »pilot« for specific measuring sensor procedures, including analog dial gage for visual support
Gentle: Hardened and specially formed sensor head design protects cutting tool edges
Quick: Fully automatic measuring procedure makes measurement a quick and efficient task
Durable: Through consistent use of high-quality brand name components
Product details Homepage Product request
»millSet«
»millSet«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»millSet«
The storage place appropriate for the shop floor for facing cutters

ZOLLER »millSet« is the robust storage place for facing cutters that is appropriate for the shop floor, and can be placed directly next to the CNC machine.

It is designed for use in the middle of manufacturing. Fitted with a pneumatic switch for axis release and spindle brake, the axial runout of facing cutters can be tested and preset manually and tactilely with the dial gage. Simple and safe use for quick procedures — that's the ZOLLER »millSet«.

Highlights at a glance:
Suitable for the work shop: Robust storage space for facing cutters directly next to the CNC machine
Time-saving: Manual horizontal and vertical axis with quick and fine setting0
Simple: Quick, precise and simple measurement without much training required
Product details Homepage Product request
»phoenix«
»phoenix«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»phoenix«
Precision Starts Before the Machine

Do you want to preset your precision boring tools timely and μm-accurately in order to avoid rejects and to reduce your tool costs?

Then you are best equipped with the ZOLLER presetting and measuring machine »phoenix«. With »phoenix« it is possible for you to hold your tools between centers and to measure each parameter fully automatically in the snap gauge principle. This gives you maximum accuracy for the best quality of your workpieces and longer tool life. The ZOLLER »phoenix« gives you maximum efficiency and productivity in your manufacturing.

Highlights at a glance:
Pneumatically supported tailstock
Tool holder spindle with universal power clamping for steep taper, HSK and tool holder systems such as Capto and Kennametal
Specific measuring programs in the »pilot« measuring device software
Membrane keypad for power-activated spindle functions
Robust and equipped for the shop floor
Consistent use of brand name products
Product details Homepage Product request
»reamCheck«
»reamCheck«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»reamCheck«
Reamer Expert

»reamCheck« allows the μm-accurate and fully automatic measuring of all variants of tools and also specifically those that cannot be measured with image processing because of their cutting geometry.

In addition, reamers can also be tactile preset and measured, for example.

Highlights at a glance:
Tactile: Measuring sensor For µm-accurate tactile measuring and presetting of fine adjustment tools such as reamers or facing cutters with narrow tooth distribution
User-friendly: Intuitively usable software interface and comfortable control elements
Precise: ZOLLER »ace« high-precision spindle, powerful optic and electronic measuring sensor
Robust: Design appropriate for the shop floor
Product details Homepage Product request
»smileCompact«
»smileCompact«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»smileCompact«
Compact – Class: Never before seen scope of services in the entry-level price segment

That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands.

Including the best brand-name components and the new ZOLLER image processing »pilotStarter« for comfortable operator-independent application. »pilotStarter« provides standard measurements such as the length, cross-dimension, radius, angle, concentricity, and axial runout all in a single click. The cutting edge of the tool is represented clearly on the vertical 13” panel PC. You get precise results straightaway, without any training required. In a nutshell, the new »smileCompact« is the perfect entry point into the world of ZOLLER.

Highlights at a glance:
Efficient: Maximum scope of services in the entry-level price segment
Long machine life: Use of high quality brand components
Simple: ZOLLER image processing »pilotStarter« on 13"' Panel PC
Quick: Standard measurements with a single click
Space-saving: Compact table top design
Flexible Placemanet: Next to the CNC machine, on the shop floor, in manufacturing islands
User-friendly: Membrane keypad for power-activated spindle clamping and spindle indexing
Product details Homepage Product request
»venturion 450«
»venturion 450«
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»venturion 450«
The »venturion« combines outstanding and unique human engineering with maximum flexibility and precision. Regardless of your requirements, the ZOLLER »venturion« is available in an optimum configuration and is uniquely designed to meet the specific needs of your production processes. The robust »venturion« is ideal for every CNC production, highest demands on precision as well as the use of big heavy tools.
You benefit from a significantly increased productivity and savings of up to 15,000 Euros per shift and machine over a year
zenit
zenit
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool checking devices, measuring systems, feedback gauging
zenit
Do you want to preset your face and right-angle milling heads precisely to guarantee your workpieces will be accurate and level? Do you want to extend the life of your tool cutters and thereby drastically reduce your production and tooling costs? No problem with ZOLLER »zenit«: the high-precision presetter and measuring machine with an ergonomic workplace for milling heads and tools of all kinds increases the quality of your workpieces while cutting costs.
Tool Cart
Tool Cart
Tool Cart
E. Zoller GmbH & Co. KG
Tool cabinets
Tool Cart
Safe storage of tools

With the ZOLLER tool trolley you always have your tools, adapters and attachment holders safe and at hand next to your setting and measuring device. It is the robust and workshop-suited solution for the transport and temporary storage of tools and tool parts.

Thanks to the space-saving Y-shape of the inserts, even more tools can be placed on the individual rails, as the tool inserts are offset. This means that the tool trolley can transport over 100 tools. For each tool holder with diameters from 25 bis 100 mm you will receive the appropriate inserts. Various inserts for the interchangeable frames ensure the safe transport of a wide variety of tool holders. A storage possibility for papers and drawings is attached to the tool trolley body.

Highlights at a glance:
Stand alone and inexpensive: Robust and shop floor-ready transportation with individually adjustable tool frames
Highly functional: The staggered arrangement of the tool inserts offers space for more than 100 tools
Robust: Suitable for the storage of tools, adapters and attachment holders, maximum payload 992 Ib
Flexible: Freely configurable tool inserts for different tool holders
Product details Homepage Product request
»toolStation«
»toolStation«
Work Bench
E. Zoller GmbH & Co. KG
Tool cabinets
»toolStation«
Comfortable Working Environment for Tool Assembly

The »toolStation« workbench from ZOLLER offers a spacious, illuminated place for the comfortable assembly of your tools. The perforated back wall enables you to attach standard peg hooks for storing hand tools and accessories. The robust Multiplex work top is perfect for use directly on your shop floor and stands up to rugged use. The lighting system makes for optimal lighting conditions from above as well as from the back. The ZOLLER workbench comes standard with table legs. The cable channel ledge on the worktop includes plug sockets and network connection. The »toolOrganizer« offers space for tool storage and accessories, is available with a central lock or electronic locking, and can be connected to TMS Tool Management Solutions software. Mounting the tool cabinets under the worktop, at each end, offers comfortable legroom.

Highlight at a glance:
Comfortable: A spacious, illuminated space for convenient tool assembly
Smart: Optional monitor on the back wall for the use of TMS Tool Management Solutions directly at the workplace
Simple: All necessary components at hand
Flexible: Freely configurable installation options, for example with two »toolOrganizer« or with one table leg and one »toolOrganizer«
Ergonomic: Perforated rear panel for attaching standard peg hooks for storing hand tools and accessories
Product details Homepage Product request
»toolTower«
»toolTower«
Tool cabinet
E. Zoller GmbH & Co. KG
Tool cabinets
»toolTower«
Comfortable working environment for tool assembly

The »toolTower« mounting island from ZOLLER can be positioned in central open spaces and offers a well-lit workspace for convenient tool assembly. The perforated rear wall, equipped with a lighting system, allows you to attach standard fixing hooks to securely hold your hand tools and other accessories. The cable duct bar on the tabletop contains sockets and network connection. The »toolOrganizer« tool cabinet provides space to store additional tools. It is available with both mechanically and electronically lockable compartments and can be connected to the TMS Tool Management Solutions software.

Highlights at a glance:
Comfortable: A well-lit place for convenient tool assembly
Suitable: Can be positioned in central open spaces
Smart: Optional monitor including keyboard and mouse shelf for the use of TMS Tool Management Solutions directly at the workplace
Simple: Perforated rear panel for attaching standard hooks for hand tools and other accessories
Flexible: Freely configurable setup options with or without »toolOrganizer«
Product details Homepage Product request
»twister«
»twister«
Automatic tool dispenser
E. Zoller GmbH & Co. KG
Tool cabinets
»twister«
Clear Stock Control

ZOLLER »twister«, combined with ZOLLER TMS Tool Management Solutions Software, is the optimal solution for the output of tool components and accessories.

You always have the current stock of your cutting tools, insert tip packages, tool boxes or even your accessories in sight and can re-order on time. The machine stores the items in spirals, which issue stock items individually. Accurate circulation checks and storage transparency is guaranteed. The removals can be 100% traced and analyzed – thanks to seamless documentation in the item statistics module of user, time and quantity.

Highlights at a glance:
Smart: Direct interface to the ZOLLER TMS Tool Management Solutions software
Clear: Controlled storage of cutting tools, insert tip packages, tool boxes and even accessories
Easy: Fast location thanks to the graphic 3D display of the storage locations in the software
Adjustable: Available in 2 sizes
Simple: Quick filling, simple, controlled output
Product details Homepage Product request
»keeper«
»keeper«
Automatic tool dispenser
E. Zoller GmbH & Co. KG
Tool cabinets
»keeper«
Efficient tool (data) handling

ZOLLER »keeper«, together with the ZOLLER TMS Tool Management Solutions Software, is the ideal solution for storage and management of your complete tools and adapters used in the production process.

Thanks to the matching combination of this storage system with the Tool Management software you have the location, condition and use of your tools in sight at all times, giving you perfect stock control.Removals can be 100% traced and analyzed – thanks to seamless documentation in the item statistics module of user, time and quantity.

Highlights at a glance:
Smart: Direct interface to the ZOLLER TMS Tool Management Solutions software
Clear: Transparent storage and thus fast retrieval of the tools
Spacious: High-quality processed, spacious vertical drawer pull-outs
Easy: Fast location of stock thanks to graphic 3D display of the storage location in the software
Traceable: Permanent stock overview
Efficient: Reduction in "black stores" and tool costs
Flexible: Available in two different sizes

»keeper« is available in two different heights, with 5 or 3 drawers and different inlays.
Product details Homepage Product request
»roboSet / genius 3«
»roboSet / genius 3«
Palletising of workpieces and tools
E. Zoller GmbH & Co. KG
Palletising of workpieces and tools
»roboSet / genius 3«
»With roboSet / genius 3 «complex tool parameters can be handled automatically. The automatic loading station» roboSet «tipped the ZOLLER universal measuring machine» genius 3 «around the clock completely independently. «Thanks to predefined Assembly and measurement program selection "Range management" in» pilot 3.0 «over 50 different measurement parameters are recorded µm accurate and operator-independent and logged. This mechanical decoupling guarantees highest accuracy the measuring machine of the loading station. After finishing the inspection operations, faulty tools are already separated from the correct tools. «Is persuasively easy: Start button in the "pilot"press image processing and automatic operation is started.

This description was translated from German to English by "Bing Translator".
Product details Homepage Product request
»cora«
»cora«
Other equipment for workpiece or tool handling
E. Zoller GmbH & Co. KG
Other equipment for workpiece or tool handling
»cora«
Fully Automated Tool Room With »cora«

The »cora« collaborative robotic assistant supports humans in all standard tasks in automated tool preparation.

For example, your tools can be picked, assembled, clamped, cleaned and labelled, fully automatically. The gripper can securely grip a wide range of complete tools and a variety of tool holders, positioning them in both the presetting and measuring machine and in the Smart Cabinets or tool cart. Thanks to the connection of the robot to the central tool database z.One and thus to the ZOLLER TMS Tool Management Solutions software, »cora« knows where each tool and component is located.

An application example: »cora« can independently open the »keeper« tool cabinet, remove the prepared complete tool, insert it into the presetting and measuring machine and start the measurement process, simply and quickly with very little programming effort. After opening or closing, it is swiveled by 90° and does not interfere with tool handling.

Highlights at a glance:
Effective: Tool measurement during production
Economical: By transferring standard tasks to the robot, your employee can simultaneously take care of additional processes and work steps
Networked: With ZOLLER products and other systems via the central tool database
Reliable: Smooth processes during tool handling such as assembly, adjustment, measurement, cleaning or marking of tools
Reliable planning: Extremely high predictability
Product details Homepage Product request
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