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E. Zoller Products

Products
228
Following
hobCheck
hobCheck
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
hobCheck
With their »hobCheck« measuring machine, ZOLLER push the door open to unseen features for fully-automatic, economical, and complete measuring of hob cutters – some of which of unusual size. Equipped with transmitted light image processing, incident light cameras and measuring probes, more than 15 parameters (like tooth profile, radial run-out/wobble, pitch, shape/position tolerance) can be measured.
hyperion
hyperion
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
hyperion
Whether you want to set and measure tools for turning lathes,
machining or milling centres – with the ZOLLER »hyperion«, you need
only one measuring machine to manage these tasks and handle
nearly all tool holding fixtures. The fixtures are mounted on a turret
table and can thus be quickly and easily used. Whether you opt for a
manual or CNC-controlled device, you always decide on maximum
universality and benefit with immediate effect from a significant
increase in productivity thanks to perfectly prepared and inspected
tools.

• Universal tool presetter and measuring machine for measuring
and presetting turning, milling and drilling tools for single-spindle
and multi-spindle automatic lathes
• New and ergonomically optimised machine design for an easy
handling and maintenance
• Available with different measuring ranges, drive units and tool
holding fixtures
pomBasic
pomBasic
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
pomBasic
The ZOLLER »pomBasic« inspection machine for process-oriented measurement and inspection of drills, milling cutters and countersinks in incident light. With its compact and universal design the »pomBasic« is ideally suited for use in incoming goods, in inspection rooms or directly on the shop-floor of grinding companies.

With its »pomBasic« ZOLLER offers the compact solution for a universal tool inspection.The perfect machine for use on the shop-floor directly next to the CNC grinding machines: just insert the tool, position, measure and finished! It is that simple - an automatic cutting edge detection for high accuracy, wizard-guided measuring processes and test logs at the push of a button.
pomSkpGo
pomSkpGo
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
pomSkpGo
The ZOLLER» pomSkpGo «speed control is ideally suited for the commissioning and acceptance by shipping rounding machines, directly into the cutter body production and on the series. The basic structure of carbon allows mobile use and high accuracy due to the rigid structure. So, the unit only 5 minutes on the job site is rebuilt and ready for use.

ZOLLER» pomSkpGo «base construction».
The construction of the ZOLLER» pomSkpGo «carbon is sufficiently rigid for precise measurements and sufficiently easy for mobile use».

Universal toolholders
The ZOLLER» pomSkpGo «is ideally suited for the measurement of indexable inserts, drills and milling cutters. High-quality universal toolholders are available for different applications.

ZOLLER image processing» pomSoft»
The vision for the» pomSkpGo «is based on the proven ZOLLER» pilot 3.0 «surface. The image processing is easy and intuitive to use, and offers many measurement and evaluation algorithms specifically for the area of the cutting edge rounding.
This description was translated from German to English by "Bing Translator".
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redomatic
redomatic
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool measuring and setting units
redomatic
The ZOLLER »redomatic« with 4-axis CNC control unit and autofocus is a combined presetting, heat-shrinking and measuring machine with tool turret, induction coil, tailstock and cooling system. Due to its unique length adjustment automatic »asza« it has been especially designed to heat-shrink tools easy, fast and precise to nominal length to at least +/- 10 µ accuracy.

You benefit from remarkable time savings because with »redomatic« you only need 5 seconds to heat-shrink and 30 seconds to cool a tool. Additionally »redomatic« preservers your clamping chucks thanks to little energy supply.
smarTcheck
smarTcheck
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
smarTcheck
Whether as manual or 3 axis CNC version - the »smarTcheck« is the high-performance universal measuring machine for all cutting tools. It allows you to check your tools in the most efficient way before and after sharpening and to document the results to comply with DIN EN ISO 9000 directives. Also, the swiveling incident light camera allows you to check, measure and document the axial or radial geometries of your tools simply by using the mouse -no special skills are required to operate the »smarTcheck«. By simply measuring your tools prior to re-sharpening, you can benefit from a 25% or more productivity gain from your CNC grinding machines
venturion
venturion
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool measuring and setting units
venturion
The »venturion« combines outstanding and unique human engineering with maximum flexibility and precision. Regardless of your requirements, the ZOLLER »venturion« is available in an optimum configuration and is uniquely designed to meet the specific needs of your production processes. The robust »venturion« is ideal for every CNC production, highest demands on precision as well as the use of big heavy tools.
You benefit from a significantly increased productivity and savings of up to 15,000 Euros per shift and machine over a year
zenit
zenit
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool checking devices, measuring systems, feedback gauging
zenit
Do you want to preset your face and right-angle milling heads precisely to guarantee your workpieces will be accurate and level? Do you want to extend the life of your tool cutters and thereby drastically reduce your production and tooling costs? No problem with ZOLLER »zenit«: the high-precision presetter and measuring machine with an ergonomic workplace for milling heads and tools of all kinds increases the quality of your workpieces while cutting costs.
»roboSet / genius 3«
»roboSet / genius 3«
Palletising of workpieces and tools
E. Zoller GmbH & Co. KG
Palletising of workpieces and tools
»roboSet / genius 3«
»With roboSet / genius 3 «complex tool parameters can be handled automatically. The automatic loading station» roboSet «tipped the ZOLLER universal measuring machine» genius 3 «around the clock completely independently. «Thanks to predefined Assembly and measurement program selection "Range management" in» pilot 3.0 «over 50 different measurement parameters are recorded µm accurate and operator-independent and logged. This mechanical decoupling guarantees highest accuracy the measuring machine of the loading station. After finishing the inspection operations, faulty tools are already separated from the correct tools. «Is persuasively easy: Start button in the "pilot"press image processing and automatic operation is started.

This description was translated from German to English by "Bing Translator".
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genius
genius
Computerised measuring machines
E. Zoller GmbH & Co. KG
Measuring machines, general
genius
ZOLLER »genius 3« is the universal measuring machine for metal cutting tools. From rapid testing of individual criteria to complete, fully automatic, operator-independent checks your tools are checked quickly, simply and extremely precisely. The measurement results are documented in detail and can be transferred to the grinding machines at the push of a button.

Therewith the »genius« saves you valuable time during work preparation and programming, prevents troublesome rework and customer complaints and ensures quality results that convince both you and your customers.
»3dCheck«
»3dCheck«
Measuring machine, general
E. Zoller GmbH & Co. KG
Measuring machines, general
»3dCheck«
The six axis CNC machine» 3dCheck «opens up new possibilities for the 3D digitization of work pieces and tools. It combines the advantages of a detektierenden optical 3D sensor with high precision CNC and a fully automated transmitted light image processing. Also coordinate measuring and reverse engineering for quality assurance in the F/E section can be performed up to the fast, process-oriented 3D. Tools, pockets, implants, turbine blades and similar objects are captured quickly and precisely.

The ZOLLER image processing
» pilot «unique is through:
-Intuitive graphical user interface
-Dynamic crosshair for precision
-Real time measurement stops to adjust
-Automatic cutting edge shape detection by over 200 cutting forms
-High refresh rate for fast results

2D and 3D digitizing
«For fast 2D and 3D digitizing, the topographic target/actual comparison and hochpräsisen evaluation from cut representations in» lasso «.» Exporting 3D-digitalisierten data is possible in the STL format (binary or ascii).

Ergonomic controls
Universal measuring machines ZOLLER impressively proven design elements such as a hand knob, foil keyboard with joystick, swivelling units, 6-axis CNC control, operator cockpit, and much more.

Robust and workshop requirements
Robust construction, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic lighting control and control and control elements such as, for example, membrane keyboard are just a few of many features that guarantee a work-friendly use.

Foil keyboard for power-operated spindle clamp, spindle lock, and joystick
All power-operated features on the high precision spindle triggered by gentle pressing. This means user-independent and consistent accuracy. The navigation can be optionally via the joystick or the corresponding navigation objects. The axis movement is always oriented towards the current perspective of the Strip light projector.

Flexible adjustment to your production
Depending on your requirements this ZOLLER series software may» pilot «, additional software modules, various measuring ranges and accessories be equipped - tailor-made for your production!

CNC control
The device is equipped with six CNC controlled axes, which can be moved manually for sample measurements.

Autofocus and ROD-giver
-Fully automated reliable measurement of multiblade tools
«- Automatic rotation, such as» cris «to take of the shape of spiral-fluted/multiblade tools».

Swivel Strip light projector
The Strip light projector around the X-axis can be tilted relative to the camera level.
This description was translated from German to English by "Bing Translator".
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»threadCheck«
»threadCheck«
Measuring machine, general
E. Zoller GmbH & Co. KG
Measuring machines, general
»threadCheck«
» «ZOLLER high-end universal measuring machine of distortion-free and precise measurement of slope core tools (special taps or hobs) is threadCheck. Six CNC controlled axes and a fully adjustable optics carrier allow complex measurement thread tool geometries, taps, cutters, custom shapes, and many other cutting tools. All measurement results are logged in detail. «By the photo-real and modular selection on» pilot 3.0 «measurement programs will» threadCheck «diverse customer demands.

ZOLLER image processing» pilot»
-Intuitive graphical user interface
-Dynamic crosshair for precision
-Real time measurement stops to adjust
-Automatic cutting edge shape detection by over 200 cutting forms
-High refresh rate for fast results

Ergonomic controls
Universal measuring machines ZOLLER impressively proven design elements such as one-hand control button, keypad, pivoting control units, 6-axis CNC control, operator cockpit and much more.

Consistent use of branded products
All the quality key components are bought with the best manufacturers of the world market and assembled under meticulous control at ZOLLER. This ensures maximum accuracy, low maintenance costs and durability of ZOLLER presetting and measuring devices.

Robust and workshop requirements
Robust construction, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic lighting control and control and control elements such as, for example, membrane keyboard are just a few of many features that guarantee a work-friendly use.

Foil keyboard for power-operated spindle clamp and shaft lock
All power-operated features on the high precision spindle triggered by gentle pressing. This is simple, convenient and consistent accuracy.

Flexible adjustment to your production
Depending on your requirements this ZOLLER series software may» pilot «, additional software modules, various measuring ranges and accessories be equipped - tailor-made for your production!

CNC control
The device is equipped with six CNC controlled axes, which can be moved manually for sample measurements.

Autofocus and hollow bodies
Auto focus to automatically, operator-independent focus of tool cutting on the highest point.

Incident light camera
CNC controlled, retractable and backlash indexable camera for radial and axial measurements continuously between 0 ° and 90 °.

Adjustable optics carrier
Pivoting through - and incident-light image processing for distortion-free measuring of the tooth form (for example, measurement of the target / actual comparison in the profile section).
This description was translated from German to English by "Bing Translator".
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»titan«
»titan«
Measuring machine, general
E. Zoller GmbH & Co. KG
Measuring machines, general
»titan«
With"titan", the new high end polymath, fully automatic measurement processes including the cutting edge preparation with a system are possible.» About the seven CNC axes any kind of cutting tools is measured very precisely and fully automatically - the outer contour measurement to operator-independent complete control; fully documented and logged. The fully automatic positioning of the sensors, the high repeatability and ease of use even highly complex measuring processes are state-of-the art in the measurement and testing technology. The ease of use of the measuring machine a clear economic and qualitative advantage, as only ZOLLER offers him is easy even for highly complex tasks and quickly learnable - together with the ergonomic and user friendly control panel.

The vision ZOLLER» pilot «unique is through:
-Intuitive graphical user interface
-Dynamic crosshair for highest precision and repeatability
-Real time measurement stops adjustment including indicator
-Automatic cutting edge shape detection by over 200 cutting shapes and operator-independent measurements
-High refresh rate for fast results and unnecessary presets

Ergonomic controls
ZOLLER presetting and measuring devices convince by proven design elements such as a hand knob, membrane keypad, spindle, swivel units, a 180 ° accessibility of tools, direct monitor connection to the machine table and much more.

Consistent use of branded products
All the quality key components are purchased with the best manufacturers of the world market and assembled under thorough control at ZOLLER. For maximum accuracy, low maintenance and long life of the ZOLLER presetting and measuring devices.

Robust and workshop requirements
Robust construction, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic lighting control and control and control elements such as, for example, membrane keyboard are just a few of many features that guarantee a work-friendly use.

Vibration-damping base
«The vibration damped base with automatic level adjustment of the» titan «guaranteed maximum repeatability and measurement reliability in production.

Flexible adjustment to your production
Depending on your needs may» titan «other software modules and accessories be equipped - tailor-made for your production!

Multi-sensor optics carrier
Optics carrier with transmitted light and incident light camera, optics carrier CNC Auger, micro - or SKP sensor» Z3dcam «* and probe * (* optional in conjunction with carrier swivel device).»
This description was translated from German to English by "Bing Translator".
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smile
smile
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Test planning, test realisation and test data evaluation
smile
Easy to operate, manufactured exclusively from high quality branded components and equipped with all standard measuring functions for the professional presetting and measuring of metal cutting tools make »smile« the champion in the entry level category. The functional design leaves nothing to be desired in terms of ergonomics and operational ease. The robust and workshop-compatible design allow direct placement at the machine. Depending on individual requirements it can be fitted with the operating technologies »pilot 2.0«, »pilot 2 mT« or »pilot 3.0«. Benefit from innovative technology and greater productivity!
TMS Tool Management Solutions
TMS Tool Management Solutions
Software for stock and materials management
E. Zoller GmbH & Co. KG
Software for stock and materials management
TMS Tool Management Solutions
The three software packages: BRONZE, SILVER and GOLD offer everything that is needed in a manufacturing process. Modular design, can be extended - and easy to implement.

ZOLLER TMS tool management solutions grow with your requirements – step by step. Start with the BRONZE package and make your tool management significantly more cost-effective. Convinced? Then you go ahead with the stock management and the SILVER package. For efficient warehouse management saves money. And you have full control of costs with the GOLD package and a perfect tool organization. Grow at ZOLLER also means that our packages remain always up to date: functionality will be expanded and new requirements we respond with new functions, which are with us to standards, integrated into our updates. So that in the future is always the latest available.

ZOLLER TMS tool management solutions can easily bind all common foreign systems of the ERP and CAM-system cabinet and lift systems and the machines. Also tool identification systems by means of chip or data matrix code and focus on future requirements of industry 4.0 are already at ZOLLER reality.

Offers only ZOLLER: overall performance with TMS tool management solutions PLUS a ZOLLER presetting and measuring device, services, interfaces, programming systems and much more. This powerful combination is your big PLUS: for an integrated process solution - from the simple tool system to the transmission of the data to the machine control.
This description was translated from German to English by "Bing Translator".
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Schnittstelle ZOLLER - ESPRIT
Schnittstelle ZOLLER - ESPRIT
Software for manufacturing process simulation
E. Zoller GmbH & Co. KG
Software for manufacturing process simulation
Schnittstelle ZOLLER - ESPRIT
DP Technology is a leading manufacturer and supplier of computer-aided-manufacturing (CAM) software for a wide range of manufacturing industries. ESPRIT, DP Technology's flagship product, is an extremely powerful and high quality NC programming system for milling, drilling, turning, wire EDM and multi function machines such as mill-turn centres.

The ESPRIT CAM interface intuitive and easy-to-use to of the ZOLLER TMS tool management solutions enables the simple exchange of tool data.
This description was translated from German to English by "Bing Translator".
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Schnittstelle ZOLLER - hyperMILL®
Schnittstelle ZOLLER - hyperMILL®
CAM software
E. Zoller GmbH & Co. KG
CAM software
OPEN MIND technologies AG develops and distributes inno­va­tive CAM/CAD solutions that generate based on digital models of optimum NC milling and turning programs for machine tools. Manufacturers from different industries around the globe choose products for an OPEN MIND because it make it economically and efficiently. Thus models, prototypes, tools, forms, prismatic workpieces arise, integral components and more in stunning quality.

HyperMILL® interface to the ZOLLER TMS tool management solutions, you have convenient access to the extensive database of the ZOLLER.
This description was translated from German to English by "Bing Translator".
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Schnittstelle ZOLLER - PowerMILL
Schnittstelle ZOLLER - PowerMILL
CAM software
E. Zoller GmbH & Co. KG
CAM software
Schnittstelle ZOLLER - PowerMILL
Delcam is one of the leading developers and providers of modern CAD/CAM - and device independent 3D-Mess-Software for the manufacturing industry. Today, Delcam is the largest developer of CAD/CAM software in the UK and has offices in North America, Europe and Asia. Delcam products are used by more than 50,000 companies in more than 80 countries. The Delcam products include the world's leading CAM software PowerMILL among others.

About the PowerMILL interface to the ZOLLER TMS tool management solutions you have convenient access to the extensive database of the ZOLLER.
This description was translated from German to English by "Bing Translator".
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