CNC portal milling machine iMG 5030 - The powerful...
CNC milling machine for wet machining is the result of years of research and development in CNC technology and offers unrivaled precision and performance. With a robust steel/polymer concrete base structure and state-of-the-art components, this milling machine is designed to meet the requirements of demanding production processes.
The 3-axis version of our CNC milling machine is characterized by a machine bed made of UHPC concrete, which ensures exceptional stability. Linear axes on precision profile rails guarantee maximum accuracy when processing your workpieces. Equipped with a Heidenhain® TNC 640 control, 20 mm ball screws, AC servos and an automatic HSK-E 25 pneumatic changing system with double arm tool changer, this model enables efficient and precise production. The 20-station turret magazine together with the Jäger Z62 main spindle, which reaches up to 3.2 kW and 60,000 rpm and is fluid-proof, rounds off the profile of this powerful machine.
For even more complex machining processes, we offer the 5-axis version. In addition to all the advantages of the 3-axis machine, this version has a swivel axis (B) with cycloidal gearbox and a rotary axis (A or C), which is driven by a torque motor. These additional axes open up new possibilities in 5-sided machining or simultaneous 5-axis machining, enabling the production of complex geometries in a single operation.
3-axis CNC machine
Machine bed UHPC concrete Wet cell with surge cooling Linear axes on precision profile rails Heidenhain® TNC 640 control automatic pneumatic changing system HSK-E 25 with double-arm tool changer 20-position turret magazine
5-axis CNC machine
Swivel axis (B) - cycloidal gearbox Turning axis (A resp. C) Torque motor
Translated with DeepL
-5 axes simultaneous CNC machine -Wet/dry machining -Workpiece zero point clamping system -Ideal for precision mechanics -Integrated control with 24" touchscreen -15-fold tool changer Typical materials: -Aluminum / light metals -CoCr -Titanium The iMG 1010 offers a compact solution for machining workpieces up to 100x100x100 mm. The machine enables a wide range of materials such as aluminum, CoCr or titanium to be machined precisely. The arrangement of the axes enables almost all positions on the workpiece to be reached without the need for reloading. The special mounting of the Y-axis is to be emphasized, which guarantees high stability as well as enormous vibration damping due to its installation position. The selection of workpiece clamping devices and holders in combination with the zero-point clamping system makes the machine a versatile machining center. The design allows wet/dry machining without time-consuming changeover. The basic design allows the machine to be extended by an optional handling system, which can enter the machine room from the right, left or from above. This allows workpieces to be changed automatically. The zero-point clamping system serves as an interface and ensures the exact and repeatable positioning of the workpiece. By means of software interfaces, the system can be integrated into network-controlled automated manufacturing processes. The maintenance-friendly design and the durable direct spindle drives save service costs and time and offer a reliable machining system. During development, care was taken to ensure that all elements are easily accessible and yet protected from external influences to guarantee a long service life. A wide range of optional extensions are available for the system. For example, a practical base frame is available for storing tools, material or the extraction system. Areas of application The machine can be used flexibly for a wide range of materials. Metals and plastics can be processed wet and dry without retooling. The zero point clamping system facilitates the handling of the workpieces. Fields of application The machine can be used flexibly for a wide variety of materials. Metals and plastics can be processed wet and dry without changeover. The zero-point clamping system facilitates the handling of the workpieces. Areas of application: Precision parts for the areas: medical technology Precision Mechanics Micromachining Mould and prototype construction Dental Technology Jewelry Industry
44,990.00 ?
Special price !
Application areas:
Jewelry industry
Jewelry processing
Medical technology
Precision engineering
Micromachining
Mold and prototype construction
Dental technology
Advantages:
5 axes simultaneous CNC machine ?
Wet/dry machining ?
Workpiece zero point clamping system as standard ?
Servo drives with absolute encoder ?
Integrated control with touch screen ?
Aluminum base frame ?
Translated with DeepL
CNC machines of the ICP series are further developments of the proven CPM series. By introducing a sliding door, the machines can now be operated while seated, which leads to shorter cycle times for hood opening, among other things. The chassis is completely bolted, instead of welded like the predecessors. This results in a higher precision in the construction of the machine as well as an improved service friendliness. Furthermore, the resonance and vibration behavior could be optimized and thus a lower noise development could be achieved. By introducing a sliding door, the machines can now be operated while seated, which leads to shorter cycle times for hood opening, among other things.
The table machine ICV 4030 with mains connection has proven itself in practice for years and presents itself in a completely new design at the beginning of the year. The newly designed machine door with improved hood opening enables a longer travel in the Z-axis and thus a higher passage. Due to the redesigned machine hood and the resulting larger access opening, a 4th axis can now be easily integrated. Maintenance-free EC servo motors are used as the drive and the reliable LES 5 is used in the X axis. Furthermore, the universal control PC iPC 25 is installed. Central lubrication makes the machine more service-friendly overall. Additional signal lamps have also been integrated. Translated with DeepL
Ball srew drives 25 x 10 / 25 x 10 / 25 x 10 mm, spielfrei einstellbar
6,000 – 24,000 rpm with position sensing, sealing air and temperature-controlled cooling
SK30
PC-based (isel-CAN / Beckhoff)
21“ touch screen, keyboard mm
approx. 2.500 kg
approx. 2.500
283001 0001
IMG 4040 / 6040 / 8040
With the IMG machine series, a 3/4/5-axis milling machine with solid mineral casting machine frame, metals as well as steel can be machined. The IMG milling machines not only boast an elegant design, but also have a compact but stable construction, allowing economical working in the smallest spaces. With covered linear guides and large ball screws, downtimes are minimised and the requirements for machining steel are met. Thanks to the external 15-fold tool changer, the working area is not restricted, with the result that even larger work-pieces can be machined with no restrictions.
Proven isel components including the isel spindle drives consisting of recirculating ball screws and preloaded linear bearings have been integrated into the successful combination of size and functionality. The IMG milling machines have been developed for high capacity, productivity and flexibility in order to gain a lot of machining space while at the same time taking up as little space as possible. An extensive range of accessories predestines the machine for numerous application areas from prototype construction to small series production. The solid mineral casting substructure offers a stable and solid platform.
Features
3/4/5-axle operation can be extended
15-fold tool changer
Working range not reduced during tool change
Control panel with 21? touch screen for easy operation
Hand wheel for set-up operation
Integrated lighting in the working area
Recirculating ball screws in all linear axes allguides covered
Rotating/swivel axes equipped with cast ironblock guides
Air-cooled milling spindle with SK30 tool holder
Largely dimensioned recirculating ball bearing guidesin all linear axes
Chip collection tray incl. cleaning flap
Integrated coolant pump
Settling basin for coolant with cleaning opening
Solid mineral cast machine bed
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