Description
Clamping device for deformation-free clamping on the entire circumference up to a diameter of 125 mm.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
Clamping body made of aluminum
Very light and flexible clamping device
Adjustable clamping contour
Can be used multiple times and for different workpieces
Clamping around the complete circumference
Deformation-free clamping of particularly delicate or thin-walled workpieces
Active jaw pull-down
Optimal hold of the workpiece
High pull-down force of the clamping module
High clamping force also for cylindrical components
Clamping via deformation of the clamping device
Very quick, and secure workpiece clamping
Options and special information
The fixture membrane can be used to clamp particularly delicate or thin workpieces of different clamping geometries. The exact workpiece geometry is ground from the blank of the membrane. Once prepared, workpieces can be inserted and clamped over their entire circumference in a matter of seconds.
The high pull-down forces of the VERO-S NSE3 138 allow perfect adaptation to the contour of the workpiece – simple, safe, and reliable. The fixture membrane can be milled multiple times if necessary and provided with different workpiece geometries.
Description
Height extensions to increase the machine running time and accessibility of the machine spindle.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
A consistent clamping pin size for all NSE3 modules and 100 % compatible with VERO-S NSE plus modules
No danger of confusion or incorrect operation
Options and special information
Height extensions from SCHUNK are console plates with VERO-S interface that are already particularly prepared for mounting clamping devices from the KONTEC product range. The goal of this height extension is lifting of the clamping device away from the machine table, increase of the machine running time through a higher loading density, as well as better accessibility of the machine spindle to the workpieces.
Description
Empty clamping pallets for placing on the VERO-S clamping stations and VERO-S tombstones, and for customized design with clamping devices.
Field of application
3-axis standard machining centers
4-axis vertical machining centers
4-axis horizontal machining centers
5-axis machining centers
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
A consistent clamping pin size for all NSE3 modules and 100 % compatible with VERO-S NSE plus modules
No danger of confusion or incorrect operation
Options and special information
Empty clamping pallets from SCHUNK are used for customized rework and for applying customized clamping solutions. These are available as blank clamping pallets as well as clamping pallets with grooves. With these clamping pallets customized clamping solutions and devices can be exchanged on and off in a very short time.
Description
Empty clamping pallets for placing on the VERO-S clamping stations for customized design with clamping devices.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
Low height
Increases the workspace of your machine
All pneumatic modules can be operated at a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
Corrosion-free stainless steel design
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
Options and special information
Empty clamping pallets from SCHUNK are used for customized rework and for applying customized clamping solutions. These are available as blank clamping pallets. With these clamping pallets customized clamping solutions and devices can be exchanged on and off in a very short time.
Description
Already completed clamping pallets with clamping devices for placing on VERO-S clamping stations and VERO-S tombstones.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
A consistent clamping pin size for all NSE3 modules and 100 % compatible with VERO-S NSE plus modules
No danger of confusion or incorrect operation
Options and special information
Clamping pallets with clamping devices from SCHUNK are used as finished configured clamping solutions by default, which can be directly placed on SCHUNK clamping stations. Whether ROTA lathe chuck or MAGNOS magnetic chucks - the right clamping solution for you is there.
Description
Clamping pins with short taper for form-fit connection of workpieces or devices with the clamping modules.
Field of application
Form-fitting connection between clamping device or workpiece with NSE micro modules.
Advantages – Your benefits
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
One consistent clamping pin size for all NSE mikro modules
No danger of confusion or incorrect operation
Corrosion-free stainless steel design
Long life time and maximum process reliability
Options and special information
VERO-S SPA mikro 10
Clamping pins with ground short taper on the entire circumference for fixing and micron- precise positioning at a repeat accuracy of < 0.005 mm.
VERO-S SPB mikro 10
Sword pins with two ground surfaces for exact alignment and positioning of the clamping pallet, clamping device or workpiece.
VERO-S SPC mikro 10
Clamping pin with centering clearance for additional clamping of the clamping pallet, the clamping device or the workpiece without alignment function.
Description
Clamping pins with short taper for form-fit connection of clamping pallets, workpieces or devices with the clamping modules.
Field of application
Form-fitting connection between clamping pallet, clamping device or workpiece with
VERO-S NSE mini modules,
VERO-S NSE-E mini modules,
VERO-S NSL mini clamping stations, and
VERO-S direct workpiece clamping modules.
Advantages – Your benefits
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
A consistent clamping pin size fits for all NSE mini-modules
No danger of confusion or incorrect operation
Corrosion-free stainless steel design
Long life time and maximum process reliability
Options and special information
VERO-S SPA mini 20
Clamping pins with ground short taper on the entire circumference for fixing and micron- precise positioning at a repeat accuracy of < 0.005 mm.
VERO-S SPB mini 20
Sword pins with two ground surfaces for exact alignment and positioning of the clamping pallet, clamping device or workpiece.
VERO-S SPC mini 20
Clamping pin with centering clearance for additional clamping of the clamping pallet, the clamping device or the workpiece without alignment function.
Description
Clamping rings with ground short taper for form-fit connection of clamping pallets or devices with the clamping modules.
Field of application
Form-fit connection between the clamping pallet and NSA plus clamping station.
Advantages – Your benefits
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
VERO-S SRA, SRB, SRC
Standard clamping rings for clamping and micron-precise positioning at a repeat accuracy of < 0.005 mm.
Options and special information
SRA Centering ring
Clamping ring with ground short taper on the entire inner ring for fastening and micron precise positioning with a repeat accuracy < 0.005 mm.
SRB Positioning ring
Positioning ring with two ground surfaces for exact alignment and directional positioning of the clamping pallet.
SRC Clamping ring
Retainer ring with centering clearance for additional clamping of the clamping pallet without alignment function.
Description
Quick-change pallet modules of the VERO-S NSE micro series are made of stainless steel and are used for "micro applications".
Field of application
Quick-change pallet module for rapid workpiece, component, and pallet change for micro-machining and the use in assembly cells and measuring machines.
Advantages – Your benefits
Low height
Increases the workspace of your machine
All pneumatic modules can be operated at a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
Corrosion-free stainless steel design
Long life time and maximum process reliability
One consistent clamping pin size for all NSE mikro modules
No danger of confusion or incorrect operation
Integrated slide monitoring
Can be used in automated applications
Options and special information
Due to its very small size, the miniature quick-change pallet module VERO-S NSE micro is perfectly suitable for rapid change of workpieces, components, and pallets in light machining, as well as in assembly cells, and measuring machines. In assembly applications it enables fast, fully automatic component and pallet change at a high accuracy Due to its compact shape it can implement very small drilling patterns.
Description
Quick-change pallet modules of the VERO-S NSE mini series are made of stainless steel and are used for easy milling applications.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
Low height
Increases the workspace of your machine
All pneumatic modules can be operated at a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
Corrosion-free stainless steel design
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
A consistent clamping pin size fits for all NSE mini-modules
No danger of confusion or incorrect operation
Integrated slide monitoring
Can be used in automated applications
Options and special information
The extremely flat, pneumatic quick-change pallet system
The VERO-S NSE mini is used for smaller applications and is the optimal complement to the largest modular system from SCHUNK. It extends the VERO-S range from SCHUNK with a quick-change pallet system with an extremely flat height of only 20 mm. The NSE mini disposes of lower pull-down forces than the NSE plus, and is particularly suitable for light cutting tasks.
Description
Electromechanic quick-change pallet module with 24 V technology as an energy-efficient alternative to pneumatic modules.
Field of application
Production
Assembly
Measuring machines
3D printing
Advantages – Your benefits
Electromechanic drive with 24 V direct voltage
Energy-efficient alternative to pneumatic modules
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
The full pull-down force is maintained even in the event of a power failure
Corrosion-free stainless steel design
Long life time and maximum process reliability
Inductive clamping slide monitoring
Can be used in automated applications
Options and special information
24 V technology with minimum energy requirements
With its 24 V technology, which is harmless to the human body, the VERO-S NSE-E mini 90 seamlessly fits into the program of alternative mechatronic modules from SCHUNK. These can replace pneumatic components 1: 1. The power consumption of the brushless DC motor is only around 30 W during locking and unlocking. The module is an energy-efficient alternative to pneumatic modules.
Due to optional monitoring of the clamping slide position, the fluid-free module is suitable for use in manufacturing environments as well as for all other applications where parts require precise clamping at the first attempt. With a diameter of 90 mm and a clamping pin diameter of 20 mm, the module offers ideal conditions for direct clamping of small workpieces.
Description
Quick-change pallet system for general milling applications and heavy duty cutting made of stainless steel.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
All pneumatic modules can be operated at a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
The modules are stainless and completely sealed
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
One consistent clamping pin size fits for all NSE plus modules
No danger of confusion or incorrect operation
Integrated slide monitoring
Can be used in automated applications
Welding certification with TüV (technical inspection association) certificate
Functional earth can be directly grounded via the clamping module.
Options and special information
Positioning and clamping in one size operation – VERO-S gets to the heart of rationalization.
The set-up time killer ensures higher machine running times and a more rational production from batch size 1. Particularly in small batch quantities and a comprehensive range of workpieces, very significant cost advantages can be achieved with the VERO-S system. SCHUNK thus supports the trend towards greater production variability.
Description
Quick-change pallet system for general milling applications and heavy-duty machining with an even higher rigidity and higher pull-down forces
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
All pneumatic modules can be operated at a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
The modules are stainless and completely sealed
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
A consistent clamping pin size for all NSE3 modules and 100 % compatible with VERO-S NSE plus modules
No danger of confusion or incorrect operation
Integrated slider monitoring for “open“ and “locked“ position
Can also be used in automated applications
Optional cone seal
For protecting the change interface from coolant, dust, and chips
Optional sensor variants
For monitoring the slide positions
Options and special information
Compared with the previous top seller, VERO-S NSE plus, the performance characteristics of the NSE3 has further increased. This includes the increase of the pull-down force as well as the increased dimensional stability of the module body. Therefore higher tilting moments and transverse forces can be absorbed by the new modules.
The variety of possibilities for extending the module with different configurations is unique of its kind. The most striking feature is an optional, spring-actuated conus connection, which automatically locks the changing interface of the modules, as soon as the clamping pin is lifted.
Description
Double clamping vise with third hand function for easy and safe loading of several workpieces on tombstones.
Field of application
3-axis standard machining centers
4-axis vertical machining centers
4-axis horizontal machining centers
5-axis machining centers
Advantages – Your benefits
Extremely flat design
For maximum utilization of the machine room
Third-hand function
Safe preliminary clamping of the first workpiece while clamping the second workpiece
Spindle encapsulated
Dirt insensitive and low-maintenance clamping device
Innovative encapsulation of the base jaws
Perfectly prepared for tombstone solutions
High clamping forces
Ensure process reliability during machining
Wide range of applications
Suitable for machining of finished and unfinished parts
Wide jaw program
Optimal adjustment to new clamping tasks
Clamping by tension
No bending of the base body
VERO-S interface
Versatile range of combinations due to the VERO-S modular system. Even shorter set-up times
Options and special information
Easy loading due to third hand function
The KONTEC KSC-D manual double clamping vises from SCHUNK are specifically designed for use in automated machine tools that are equipped with workpiece storage. The nickel-plated base body, protects the vise from corrosion. As a part of the KSC modular system, the vise can be adjusted to new clamping tasks quickly and easily.
By using the convenient third hand function, two workpieces can be held, fixed, and then safely clamped one after the other. The clamping vise excels with an extremely flat design and a low weight. Equipped with a VERO-S interface, the clamping pins can be directly mounted to the base body without requiring an adapter plate, and the vises can be clamped by the VERO-S quick-change pallet system.
Description
The SCHUNK KONTEC KSC-F single-acting vises are perfectly suitable for equipping palletizing systems. Due to the modular system, the VERO-S interface and the 160° quick clamping, they can be adapted to new clamping tasks in no time at all.
Field of application
3-axis standard machining centers
4-axis vertical machining centers
4-axis horizontal machining centers
5-axis machining centers
Advantages – Your benefits
Extremely flat design
For maximum utilization of the machine room
Quick-clamping via torque wrench
Easy, quick, and secure workpiece clamping
High clamping forces
Ensure process reliability during machining
Large clamping range
High degree of flexibility
Lateral drainage slots
For drainage of coolant and chips
Wide range of applications
Suitable for machining of finished and unfinished parts
Wide jaw program
Optimal adjustment to new clamping tasks
Optimum jaw support for O.D. and I.D. clamping due to a very long base jaw guidance
Allows high clamping forces at a long service life
Clamping by tension
No bending of the base body
VERO-S interface
Versatile range of combinations due to the VERO-S modular system. Even shorter set-up times
Options and special information
The highly efficient all-rounder for raw and finished part machining
The SCHUNK KONTEC KSC-F single-acting clamping vise with fixed jaw is excellently suitable for automated machine loading. They score with a quick-adjustment of the clamping range, flat design, and a low weight. These are the perfect conditions for the use in pallet storage units. The sizes KSC-F 80, KSC-F 125, and KSC-F 160 are particularly designed for the common pallet sizes 320x320 mm, 400x400 mm, and 500x500 mm.
It achieves high clamping forces even at a comparably low torque. As the clamping is provided in tension, the bending load on the base body is minimized. A vise is therefore perfectly suitable for the use on the quick-change pallet system from SCHUNK.
Description
KSM2 multi clamping vise with jw quick-change system for many small or large workpieces.
Field of application
3-axis standard machining centers
4-axis vertical machining centers
4-axis horizontal machining centers
5-axis machining centers
Advantages – Your benefits
Hardened and ground serration
For maximum precision and form stability
Laser-etched ruler
Quick and precise preadjustment
Combination of several clamping rails
High degree of flexibility
Extremely high loading density
For economical machining
Jaw quick-change system
Even more versatile, even shorter set-up times
Wide jaw program
Optimal adjustment to new clamping tasks
Only one actuation key is necessary for the multiple clamping vise
Optimal operator convenience
VERO-S interface
Versatile range of combinations due to the VERO-S modular system. Even shorter set-up times
Options and special information
Multiple clamping system with jaw quick-change system
The KONTEC KSM2 multi clamping system drastically reduces set-up times due to its innovative jaw quick-change system. The jaws can simply be moved upwards from the rail and do not have to be taken out piece by piece from the sides. Due to even slimmer jaws, the parts are now even more compact in comparison to the KONTEC KSM clamping rail.
With the KSM2 rail combined with adapter plates a variety of different span options are possible. Due to the VERO-S interface, the KSM2 clamping rail offers a range of versatile combination options with large VERO-S modular system from SCHUNK.
Description
Compact and precise single-acting small part clamping vise with modular jaw change system to allow easy adjustment for new clamping tasks.
Field of application
on 3-axis standard machining centers
on 4-axis vertical machining centers
on 4-axis horizontal machining centers
on 5-axis machining centers
on pallet magazines
Advantages – Your benefits
Spindle encapsulated
Dirt insensitive and low-maintenance clamping device
Very long guideways
High stability of the clamping jaws
Modular system jaws
High flexibility for a wide range of requirements.
The field of application covers both the machining of rough parts as well as finished parts
Even more versatile
Wide jaw program
Optimal adjustment to new clamping tasks
Compact design
Ideal for tombstones and multifold pallets
Top jaws can be used horizontally or vertically
Very wide clamping range can be covered
Options and special information
Light and flexible clamping system
The single-acting clamping vise KONTEC KSO is a specially developed vise for small components. Its fundamental principle is based on an encapsulated spindle drive which brings the jaws to the desired clamping position in a quick and simple way. Due to its modular system jaws, the KSO can be adapted to a wide range of clamping tasks.
Due to its compact design, the KSO is the ideal, economical solution for workpiece-side automation on pallet stackers.
Description
Power-assisted clamping system with adjustable clamping center and continuously variable clamping force adjustment
Field of application
5-axis machining centers
Advantages – Your benefits
Spindle on top
Prohibits a rear up of the jaws
Encapsulated force transmission box and telescopic spindle
No maintenance of force transmission unit required
Lever quick clamping
Easy, quick, and secure workpiece clamping
Continuous clamping force adjustment
Simple and fast adjustment of the clamping force, from 10 - 100%
Adjustable clamping center
Individually adjustable for new clamping tasks
Optimal accessibility
Allows the workpiece to be machined from five sides
Extendable clamping range
Enables the clamping of workpieces of various lengths
Standard jaw interface with comprehensive range of jaws
Optimal adjustment to new clamping tasks
Wide range of applications
Suitable for machining of finished and unfinished parts
Clamping by tension
No bending of the base body
VERO-S interface
Minimization of set-up times. Versatile range of combinations due to the VERO-S modular system
Options and special information
High power 5-axis clamping vise with adjustable clamping center
The force-amplified 5-axis power vise KONTEC KSX-C enables the clamping center to be adjusted to the machine table. This adjustability combined with optimal accessibility makes the vise even more flexible for 5-axis complete machining. The fully encased spindle, drawbar extensions and a large range of top jaws mean the KSX-C can be adapted quickly and easily to any new requirement.
With quick-clamping levers and a continuous adjustment of the clamping force, workpieces are clamped resistant to vibrations and a high repeat accuracy in less than one second. Workpiece clamping is clamped under tension, which prevents the base body from bending. Due to the integrated VERO-S interface, clamping pins can be directly screwed into the base body without requiring an adapter plate, and the KSX-C is located on the quick-change pallet system.
Description
Maintenance-free, completely sealed quick-change pallet module for automated palletizing made of stainless steel
Field of application
The quick-change pallet system, specifically for automated loading and unloading.
Advantages – Your benefits
Integrated monitoring and lifting function make this development particularly suitable for automated production
Maximum process reliability even with rough machining
All modules can be operated with a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
The modules are stainless and completely sealed
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
Extremely flat design
For maximum utilization of the machine room
Integrated cleaning function
No chips or coolant on the flat work surface
Options and special information
The specialist for automated production
The palletizing module VERO-S NSA plus ensures maximum precision for automated machine loading. The extra low installation height means plenty of space is left in the machine room. The extremely robust design ensures a secure hold, even during rough machining.
The module ensures a chip-free flat work surface for workpieces due to its forced air flow. Positioned within seconds, it clamps with a high-precision repeat accuracy of < 0.005 mm – absolutely reliable around the clock. In the module, all queries such as "open" and "closed" or monitoring for the system control are integrated as standard features.
All monitoring systems as module open/closed or monitoring of the pallet presence are already included into the module in standard.
Description
Pallet couplings as interface between the clamping pallet and robot module.
Field of application
The pallet coupling serves as an interface between the clamping pallets and robot couplings of series
VERO-S NSR mini
VERO-S NSR and
VERO-S NSR maxi.
Advantages – Your benefits
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Low weight through the use of high-strength and hard-anodized aluminum alloy
For greatest payloads
Slim design
Loading is possible extremely close to the machine table.
Options and special information
PKL mini 100
Pallet coupling with SPA 20 clamping pins for the use with the VERO-S NSR mini module with a load capacity up to 75 kg, and a pallet size of 200 x 200 mm.
PKL 160
Pallet coupling with SPA 40 clamping pins for the use with the VERO-S NSR module with a load capacity up to 300 kg, and a pallet size of 400 x 400 mm.
PKL maxi 220
Pallet coupling with SPA 80 clamping pins forthe use with the VERO-S NSR maxi module with a load capacity up to 1,000 kg, and a pallet size of 800 x 800 mm.
Description
The patented SCHUNK ROTA FSW quick-change chuck system allows rapid chuck changes up to a size of 630 mm in under three minutes, with excellent repeat accuracy. It can be undone and locked with full process reliability using just one clamping screw.
Advantages – Your benefits
Chuck quick-change system
Minimizing set-up times and costs
Actuation only via a screw
Easy and user-friendly handling
Positioning via flexible taper
Simple joining behavior at a run-out accuracy of < 0.01 mm
Patented drive
Therefore extremely rigid clamping without vibrations
Low height
Increases the workspace of your machine
Flexible adapter with large through-hole
Enables machining of large raw material diameters
Display of clamping state
Maximum operating safety
Suitable for external and internal clamping
For universal and flexible use
All functional parts are ground and hardened
High run-out and repeat accuracy
Options and special information
Versatile in use and easy to retrofit
The SCHUNK chuck quick-change system can be retrofitted to almost any lathe. It is suitable both for manual and power chucks. Their actuating force and maximum speed of rotation are retained in full. The low height means the restrictions on the space are kept to a minimum.
With its large through-hole, the SCHUNK ROTA FSW can be also used in modern turning centers. Clamping devices that are already in place can be adapted to the system relatively straightforwardly and continue to be used.
Description
Manually actuated 2-jaw clamping force block in compact design with a high clamping force with a low actuation moment.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
Precision wedge hook clamping force block for top-quality demands
Allows excellent machining processes
Low height
Maximum use of the machine room and maximum rigidity of the system
Optimized outside contour
For best side access and optimal chip falling
Cubic design
Ideal for 6-sided machining with 2 set-ups on 4-axis machines
High efficiency of the wedge hook system
Process-reliable clamping due to high clamping forces
Optimized lubrication system
Consistently high clamping forces are ensured
Base jaws with tongue and groove or fine serration as standard
High flexibility in the range of top jaws
Optimal jaw support due to the use of a very long base jaw guidance
Allows high clamping forces at a long service life
Maximum jaw damping force at low tightening torques
Safe and variable I.D. and O.D. clamping
All functional parts are ground and hardened
Ensures a long service life
Options and special information
Workpiece clamping in confined spaces
The manually actuated clamping force blocks KSA plus are clamped and unclamped with a low torque. The torque can be applied manually or mechanically (e. g. with a cordless screwdriver). Workpieces are clamped precisely in confined spaces. Due to their special geometry, they enable optimum accessibility of the machine spindle to the workpiece.
Depending on the application, the workpieces can be gripped centrically or against a fixed jaw. Immense clamping forces and a high system rigidity ensure long-lasting and secure clamping.
Description
Spring-actuated 2-jaw clamping force block in compact design with a high clamping force. These are available with standard jaw-stroke, long stroke or fixed jaw.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
Precision wedge hook clamping force block for top-quality demands
Allows excellent machining processes
Low height
Maximum use of the machine room and maximum rigidity of the system
Optimized outside contour
For best side access and optimal chip falling
Cubic design
Ideal for 6-sided machining with 2 set-ups on 4-axis machines
High efficiency of the wedge hook system
Process-reliable clamping due to high clamping forces
Optimized lubrication system
Consistently high clamping forces are ensured
Base jaws with tongue and groove or fine serration as standard
High flexibility in the range of top jaws
Optimal jaw support due to the use of a very long base jaw guidance
Allows high clamping forces at a long service life
All functional parts are ground and hardened
Ensures a long service life
Options and special information
Workpiece clamping in confined spaces
The spring-mounted KSF plus clamping blocks are clamped via integrated spring assemblies and can be opened pneumatically with 6 bar. KSF plus clamping force blocks can be used only for O.D. clamping. They clamp their workpieces precisely in confined spaces. Due to the special geometry they permit an optimal accessibility of the machine spindle to the workpiece.
Depending on the application, the workpieces can be gripped centrically or against a fixed jaw. Immense clamping forces and a high system rigidity ensure long-lasting and secure clamping.
Description
Hydraulically actuated 2-jaw clamping force block in compact design with a high clamping force. These are available with standard jaw-stroke, long stroke or fixed jaw.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
Advantages – Your benefits
Precision wedge hook clamping force block for top-quality demands
Allows excellent machining processes
Low height
Maximum use of the machine room and maximum rigidity of the system
Optimized outside contour
For best side access and optimal chip falling
Cubic design
Ideal for 6-sided machining with 2 set-ups on 4-axis machines
High efficiency of the wedge hook system
Process-reliable clamping due to high clamping forces
Optimized lubrication system
Consistently high clamping forces are ensured
Base jaws with tongue and groove or fine serration as standard
High flexibility in the range of top jaws
Optimal jaw support due to the use of a very long base jaw guidance
Allows high clamping forces at a long service life
All functional parts are ground and hardened
Ensures a long service life
Options and special information
Workpiece clamping in confined spaces
The hydraulically actuated KSH plus clamping force blocks are operated at a system pressure of up to 120 bar. They grip their workpieces precisely in the confined spaces. Due to the special geometry they permit an optimal accessibility of the machine spindle to the workpiece.
Depending on the application, the workpieces can be gripped centrically or against a fixed jaw. Immense clamping forces and a high system rigidity ensure long-lasting and secure clamping. Optionally, the clamping vises can also be ordered with a jaw quick-change system or an inductive monitoring of the jaw position.
Description
Pneumatically actuated 2-jaw clamping block with quick jaw change system for extremely quick adaptions to new clamping applications.
Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center
5-axis machining center with turning option
Advantages – Your benefits
Precision wedge hook clamping force block for top-quality demands
Allows excellent machining processes
Low height
Maximum use of the machine room and maximum rigidity of the system
Optimized outside contour
For best side access and optimal chip falling
Cubic design
Ideal for 6-sided machining with 2 set-ups on 4-axis machines
High efficiency of the wedge hook system
Process-reliable clamping due to high clamping forces
Optimized lubrication system
Consistently high clamping forces are ensured
Jaw quick-change system
Rapid and easy adjustment to new clamping tasks
Optimal jaw support due to the use of a very long base jaw guidance
Allows high clamping forces at a long service life
All functional parts are ground and hardened
Ensures a long service life
Options and special information
TANDEM KSP plus-BWM from SCHUNK are self-centering, pneumatic operated clamping force blocks with jaw quick-change system. They are operated with a system pressure up to 9 bar. Due to the jaw quick-change system the clamping force blocks can be adapted to new clamping tasks in just a few seconds. This leads to enormous set-up time savings.
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