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SCHUNK - Gripping and Clamping Products
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Other clamping devices
Clamping stations "Turn"
Description
Clamping stations with VERO-S NSE3 modules, particularly developed for mill/turn centers, as a basis for extremely fast set-up processes of clamping devices.

Field of application
5-axis machining center with turning option

Advantages – Your benefits
An operating pressure of 6 bar is sufficient
Additional pressure intensifiers are not required
Positioning via flexible taper
Simple joining behavior at a run-out accuracy of < 0.01 mm
Constant pull-down force even at high speeds
Reliable clamping with top rigidity
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
The modules are stainless and completely sealed
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
Visual safety device
Maximum operating safety

Options and special information
Suitable for use with all standard milling-turning centers
VERO-S NSL3 turn – the SCHUNK competence from lathe chuck technology and stationary workholding combined in a new clamping station. The set-up time killer for turn/mill centers ensures high pull-down forces of modules used for achieving an extremely rigid and safe clamping of the device. A visual monitoring provides information on the current clamping state (turbo function).

The intelligent hosing between the modules ensure that there is sufficient space for holes in the base plate. Therefore the clamping station is suitable for all standard machine types. Due to very simple joining behaviors at an excellent repeat accuracy, the VERO-S NSL3 turns into a productivity boost on mill/turn centers.
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Clamping Stations
Clamping Stations
Clamping Stations
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Other clamping devices
Clamping Stations
Description
Clamping stations for general milling applications with VERO-S NSE plus modules as a basis for extremely fast set-up processes of clamping devices.

Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center

Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
100% compatible with NSL plus clamping stations
Existing NSL plus clamping stations can be replaced 1:1 by new NSL3 clamping stations
All pneumatic clamping stations can be operated with a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
The modules are stainless and completely sealed
Long life time and maximum process reliability

Options and special information
VERO-S NSL3
2-, 4-, 6- or 8-way clamping station for mounting all current clamping pallets as well as clamping devices with the corresponding gauge for bore holes.
VERO-S NST3
4-way clamping stations especially designed for VERO-S tombstones in the sizes 400 and 500 mm.
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Clamping stations with NSE mini
Clamping stations with NSE mini
Clamping stations
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Other clamping devices
Clamping stations with NSE mini
Description
Clamping stations from VERO-S NSE mini modules are used as the basis for extremely fast set-up processes of clamping pallets, clamping devices or workpieces.

Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center

Advantages – Your benefits
SCHUNK modular system
Innumerable combinations of standard clamping devices suitable for different types of machines
Low height
Increases the workspace of your machine
All pneumatic modules can be operated at a system pressure of 6 bar
Additional pressure intensifiers are not required
Positioning via short taper
Very easy joining process at a repeat accuracy of < 0.005 mm
Patented dual stroke system for highest pull-down forces
Therefore extremely rigid clamping without vibrations
Form-fit, self-retained locking
Full pull-down force is maintained even in the event of a pressure drop
Corrosion-free stainless steel design
Long life time and maximum process reliability
Turbo integrated by default
Pull-down force increased by up to 300% for optimum use of the machine´s performance, hence high efficiency
A consistent clamping pin size fits for all NSE mini-modules
No danger of confusion or incorrect operation
Integrated slide monitoring
Can be used in automated applications

Options and special information
Variability due to the modular system
Whether as 2-fold, 4-fold or multiple clamping station – VERO-S NSL mini individually adapts to all requirements. For every application. On all conventional machine tables. Through a modular system the NSL mini 100-2 clamping stations can be extended as often as desired. Mounting is easy: replace locking screws through adapters for the air coupling and interconnect the clamping stations.
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Module Height Extensions
Module Height Extensions
Module Height Extensions
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Other clamping devices
Module Height Extensions
Description
Module height extensions for lifting the clamping device from the machine table and for increasing the accessibility to the machine spindle.

Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center

Advantages – Your benefits
Lift off the workpiece from the machine table
Improved accessibility of the machine spindle to the workpiece
Fast and uncomplicated change of the clamping device alignment
Grater flexibility and no reclamping of the workpiece necessary

Options and special information
VERO-S MES3
Module height extension was particularly developed for 5-axis machining centers, to lift the clamping device from the machine table and to increase the accessibility of the machine spindle to the workpiece.
VERO-S MEQ3
Module height extension was particularly developed for 3-axis machining centers for fast change of the clamping alignment of the clamping device without losing the reference point.
VERO-S MEW3
Module height extension was particularly developed increasing the machine capacity and increasing the machine running time with simultaneous optimal accessibility of the machine spindle.
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Tombstones with Clamping Devices
Tombstones with Clamping Devices
Tombstones
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Other clamping devices
Tombstones with Clamping Devices
Description

Pre-configured tombstones with clamping device as standard.


Field of application

For all horizontal machining centers to increase the machine running time


Advantages – Your benefits

Stable hollow body design
High rigidity and excellent vibration damping
Made of cast iron EN-GJL-250
For maximum cutting capacity
Finely milled clamping surfaces: Ra 1.6
Exact position of workpieces and clamping vises
Rectangular to base plate: 0.01 mm to 200 mm
High base accuracy, no additional surface grinding of tombstone necessary
Standard tombstones for pallet sizes 400 mm and 500 mm
Suitable for all common machining plates 400 x 400 mm and 500 x 500 mm
All tombstones with Ø 50 H6 centering
Fast and easy positioning on all existing machining pallets


Options and special information

Already configured tombstones
SCHUNK tombstones with clamping device are pre-configured clamping solutions as standard. Whether they are equipped with double vises KONTEC KSD, modular machine vises KONTEC KSG, single-acting vises KONTEC KSO or spring-loaded clamping force blocks TANDEM KSF plus – you will find the right standard tombstone for your needs.
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Workpiece direct clamping with NSE mini
Workpiece direct clamping with NSE mini
Other clamping device
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Other clamping devices
Description
Clamping stations and height extensions for direct workpiece clamping for clamping freeform parts and other workpieces in seconds without interfering contours.

Field of application
3-axis standard machining center
4-axis vertical machining center
4-axis horizontal machining center
5-axis machining center

Options and special information
Clamping complex workpieces easily and safely
With the aid of the SCHUNK direct workpiece clamping height extensions, complex workpieces can be clamped quickly and easily by installing clamping pins in the workpiece and in the workpiece direct clamping station – without needing special devices.
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