JUNG J600

The PLANOMAT HP combines reproducible precision and powerful speed with high flexibility – the ideal combination for efficient profile grinding. The robust, inherently stiff design with 3-point installation ensures the exactness of the modular PLANOMAT HP machines. A driving power of up to 24 kW combined with high-precision, digitised ball-type drives guarantees high infeed speeds and accelerations. Table speeds of up to 40 metres per minute reduce grinding times and increase productivity. Almost maintenance-free linear guideways and the highly efficient, lifetime-lubricated grinding spindles reduce the maintenance requirement to a minimum. Depending on the task, the PLANOMAT HP series offers six different working ranges: from 400 mm x 800 mm to 600 mm x 2000 mm. In addition, two different control concepts enable optimal adaptation to the respective grinding task. The EasyProfile control unit, an innovative BLOHM user interface on a Siemens platform with touch screen, optimally handles all routine workshop requirements, thanks to its intuitive operation. If the PLANOMAT HP is equipped with the professional Sinumerik 840D CNC control unit, complicated applications in toolmaking and series production are possible.

Whether precision, profile, internal or external cylindrical grinding – the PROFIMAT MC is a highly efficient grinding centre for any application. This extremely compact travelling-column machine offers everything that modern production solutions require, with a machine width of just 2000 mm.

Different spindle variants enable diverse applications: The five-axis CNC profile grinding machines in the series can optionally be equipped with a horizontal spindle for drive capacities up to 60 kW as well as a stationary or an NC-swivelling vertical spindle with grinding spindle speeds of up to 60,000 revolutions per minute. With a maximum cutting speed of 170 m/s, travelling-column machines are suitable for both conventional grinding tasks and for CD, IPD and all CBN methods. Equipped with the relevant accessories - such as automatic tooling change, for example – the PROFIMAT MC is even suitable for combination machining.

With the aid of the professional Sinumerik 840D CNC control system from Siemens, virtually any grinding task is possible.

In applications where the production process requires high stock removal rates, the flexible and powerful PROFIMAT MT is the right choice. A driving power of up to 60 kW and cutting speeds of 170 m/s guarantee maximum productivity – for both conventional and CD/IPD grinding processes, as well as for all high-speed grinding processes with CBN. Pretensioned anti-friction guideways in all machine axes guarantee the necessary system rigidity and reduce maintenance requirements. The extremely efficient BLOHM software ensures exact interpolation of the axes and thus high workpiece quality. The scope of supply of the PROFIMAT MT comprises a Siemens Sinumerik 840 D control system with comprehensive operator prompting.

The PROKOS XT is the ideal grinding machine for the automated machining of complex workpieces. From the machine design through to the production process, the PROKOS XT is designed for productivity, efficiency and quality.

Your Benefits:
◾Machine for grinding, drilling and milling
◾Speed stroke grinding
◾24 positions for tools up to a diameter of 300 mm
◾SmartCAM for a complete CAD consistency



Turbine blade grinding on a PROKOS XT in only one setup

This video shows the grinding of the tree section at the root end and the grinding of the z-profile at the blade shroud in four operations including automatic wheel changing and Dressing.

With the new JE-series, JUNG presents modern surface and profile grinding machines for the highest precision and surface quality. Even the basic machine version covers a wide variety of potential applications. From simple, conventional surface grinding with handwheel, through to automatic profile grinding - all requirements can be met with the EasyProfile control system.



Key data
◾Grinding range: 300 x 600 mm und 400 x 800 mm
◾X-axis with hydrodynamic EasySlide guideway
◾EasyProfile control system for intuitive operation without NC knowledge
◾Fixed programs for workshop-compliant handling, combined with a quick adaptation of dressing and grinding cycles through parameters

With the MFP 100 Mägerle AG Maschinenfabrik is expanding the MFP series with an extremely flexible variant. The new grinding center is distinguished by its high working speed, quick tool change and extendable tool changer. MÄGERLE designed the MFP 100 especially for markets that require costeffective and precise multiple-side machining of heavy and complex workpieces in a single clamping. With a spindle power of 50 kW and its generously designed work area, the new MÄGERLE grinding center is ideal for machining turbine stator and rotor vanes as well as heat shields in the aviation and energy industries.

• Suitable for multiple-side and complete machining
• Tool magazine with 30/60 positions
• Dual double gripper tool change system
• Automatic nozzle changer
• Tool internal cooling
• Tool database

The MÄGERLE MFP50 combines flexibility and performance in a compact design. As a 5 or 6-axis system, this CD grinding and machining center shows its top form when dealing with challenging workpieces. The intelligent design principle takes production quality, safety and cost efficiency to a new level. The coolant nozzle, controllable via two axes, allows unrestricted freedom of movement and precise positioning of the coolant jet.

• Suitable for multiple-side and complete machining
• Interfaces for automated cell production with robot connection
• 24-position tool changer
• Automated 2-axis overhead dressing
• Grinding, milling, drilling and measuring in a single clamping
• Compact 5/6-axis grinding center

With the MFP series, MÄGERLE comprehensively covers the requirements for surface and profile grinding machines. These machines specialize in creep feed grinding as well as profile and surface grinding operations using the pendulum method. They demonstrate their full performance potential in applications where workpieces must be produced in large batches and with high stock removal volumes in the customary high MÄGERLE precision. Thanks to their robust construction, the machines in the MFP series also master these requirements in hard 24/7 continuous operation. The MÄGERLE MFP series has a modular design. Table lengths and vertical strokes across a large range can be freely combined with different additional axes and special components. This flexible modular system enables diverse machine configurations, which are precisely geared to the specific user requirements.

• High removal volume with high precision
• Demanding continuous operation 24/7
• Modular system for different table sizes and vertical strokes
• Configurable user-specifically
• Optional additional spindle/swivelling spindle

The MGC grinding center with stationary table is designed for the high-precision processing of large and heavy workpieces. With a broad range of different table sizes and vertical strokes, this machine meets the highest requirements in respect of load bearing capacity. Like all models in the MGC series, this grinding center is also based on the proven modular concept. Thanks to its variety of configurations with one or several spindles in a horizontal or vertical arrangement as well as a multitude of additional components, the MGC with fixed console is also one of the front-runners in its category with regard to flexibility.

The standardised MÄGERLE modular concept can be freely configured to provide individual solutions. Grinding centers which are completely tailored to specific customer requirements are developed within the scope of a proven product range. Single and multiple spindle systems with a horizontal or vertical arrangement can be combined as desired with stationary workpiece carriers, swivelling table or rotary table, in any dimensions. The result in all cases is a made-to-measure tool which fulfils the high requirements on manufacturing quality in the automotive, aviation and hydraulic sectors, in turbine construction and mechanical engineering, as well as in the roller bearing and tool industry, with optimal cost effectiveness.

• Single and multiple spindle systems
• Optimum cost effectiveness and manufacturing quality in a wide range of applications
• Rotary/swivel/stationary table variants

Like its sister systems in the MFP series, the MÄGERLE Grinding center delivers superb results for creep feed grinding with high removal capacities as well as for profile and surface grinding. In its swivelling table version, the MGC is also designed with the maximum ejection capacity. The 180° swivelling table allows loading and unloading of workpieces while machining is in operation. Non-productive times for workpiece change are thus largely eliminated. This results in maximum productivity for small and large batches, as well as in special applications. The MGC with swivelling table, in conjunction with the automatic loading and unloading system, frees up additional reserves. The openly accessible swivelling table also provides the ideal interface.