WALTER HELITRONIC VISION 400 L

The MÄGERLE MFP 50 combines flexibility and performance in a compact design. As a 5 or 6-axis system, this CD grinding and machining center shows its top form when dealing with challenging workpieces.

MÄGERLE MFP 100 - Universally usable, highly-productive grinding center With the MFP 100, Mägerle AG Maschinenfabrik has expanded the MFP series with a particularly flexible grinding center. The new grinding center is characterized by its high working speed, quick tool change and its expandable tool changer.

With the MFP series, MÄGERLE comprehensively covers the requirements for surface and profile grinding machines. These machines specialize in creep feed grinding as well as profile and surface grinding operations using the pendulum method. They demonstrate their full performance potential in applications where workpieces must be produced in large batches and with high stock removal volumes in the customary high MÄGERLE precision. Thanks to their robust construction, the machines in the MFP series also master these requirements in hard 24/7 continuous operation. The MÄGERLE MFP series has a modular design. Table lengths and vertical strokes across a large range can be freely combined with different additional axes and special components. This flexible modular system enables diverse machine configurations, which are precisely geared to the specific user requirements. • High removal volume with high precision • Demanding continuous operation 24/7 • Modular system for different table sizes and vertical strokes • Configurable user-specifically • Optional additional spindle/swivelling spindle

This CNC universal cylindrical grinding machine is designed for grinding medium-sized workpieces in individual and batch production. It can be easily retrofitted for other grinding tasks with various accessory kits such as in-process gauging, balancing system, contact detection and length positioning.

In applications where the production process requires high stock removal rates, the flexible and powerful PROFIMAT MT is the right choice. A driving power of up to 60 kW and cutting speeds of 170 m/s guarantee maximum productivity – for both conventional and CD/IPD grinding processes, as well as for all high-speed grinding processes with CBN. Pretensioned anti-friction guideways in all machine axes guarantee the necessary system rigidity and reduce maintenance requirements. The extremely efficient BLOHM software ensures exact interpolation of the axes and thus high workpiece quality. The scope of supply of the PROFIMAT MT comprises a Siemens Sinumerik 840 D control system with comprehensive operator prompting.

With the new J600, JUNG presents a modern surface and profile grinding machine for the highest precision and surface quality. This machine offers a host of potential applications - from individual component production through to small batch production in all industries. With its grinding range of 300 x 600 mm the J600 realizes its full potential particularly when grinding demanding applications in tool and die making. The in Germany produced J600 offers unique ease of use. The double sliding door to the work area and additional maintenance doors guarantee optimal handling and cleaning of the machine. In conjunction with the handwheel for the X-, Y- and Z-axis, an additional highlight ? EasyMode ? enables semi-automatic, manual grinding. This function enables increased utilization.

Our latest laser processing machine VISION LASER offers innovative laser technology for a wide range of applications for soldered tools in modern tool production. The design of the machine is based on WALTER's HELITRONIC VISION, which has been proven and reliable for decades, and the laser technology used offers industrially proven reliability for precise and efficient tool production.

With this machine, tool surfaces of the highest quality can be achieved that meet the highest demands.

Materials that can be processed are:

PKD (polycrystalline diamond)
CVD (chemically deposited diamond)
MKD (monocrystalline diamond)
Cemented carbide
Application areas are:

Shaft cutters / ball nose cutters
Step tools
Further tool types are currently being integrated
The machine achieves impressive cutting speeds of over 1.6 mm/min with a material thickness of 1.6 mm. Thanks to the precise laser technology, the cutting edges of PCD tools are free of chipping and cracks. The machine enables the machining of chip breakers in any 3D geometry, which significantly increases flexibility and application diversity.

The software used is GTR ProfDia Laser, a classic application that is identical to GTR ProfDia Erosion in terms of technological data, which has been widely used in wire erosion for decades and therefore offers GTR-experienced users an easy introduction to operating the new laser machine.

The basic operating system used is C.O.R.E., currently the most modern machine operating system on the market, which has been standard on all UNITED GRINDING Group machines for several years. All system applications such as calibration, warm-up, etc. are therefore also 100% pure C.O.R.E. applications.

As no consumables such as coolants or wire are required for laser processing and the machine is characterized by low energy consumption, operating costs are reduced and the environment is protected. Translated with DeepL