indexable insert milling cutter / face / finishing / for cast iron

G1111 axial grooving tool

A whole new dimension in axial grooving is made possible by the extremely stable and reliable Walter GX1111 monoblock axial grooving tools. This guarantees you maximum productivity when combined with Tiger·tec® Silver cutting tool materials.

Facts and advantages:
- axial (face) grooves from a diameter of 34 mm
- low tool head height for optimum chip removal
- available in two cutting depths of 12 mm and 25 mm for optimum stability
- cutting width from 3 mm
- the clamping screw is accessible from the top and the bottom, making the tool easy to handle even when inverted

New CC..1605..-E47 indexable insert – universal counterboring with a clean cut.

- The new CC..1605 covers larger diameter ranges
- High process reliability due to excellent chip breaking across the entire cutting depth range, as well as stable insert thickness
- Ideally suited for highly variable depths of cut
- Higher cutting data due to use of Tiger·tec® Silver
- Longer tool life thanks to optimum geometry design
- ARS cartridges for axially and radially offset counterboring

Walter G1041 parting off blades

The Walter G1041 parting blades have a reinforced shank and offer both maximum stability and secure parting off processes. They are suitable for grooving and parting off on all kinds of lathes:

Facts and advantages:
- reinforced parting blades
- secure Torx Plus screw clamping
- V-guide heights of 32 mm and 26 mm
- low risk of vibration
- both right-hand and left-hand tools are available
- contra version also available

Walter G15XX monoblock tools for low cutting depths

Due to its flexibility, the Walter G15XX range of monoblock tools is the ideal choice for cutting depths of up to 6 mm. These include: circlip grooves, sealing ring grooves or thread relief grooves.

Facts and advantages:
- axial and radial grooving possible with the same tool
- one tool body for insert widths from 0.6 mm to 6.0 mm
- simple handling, as the locking screw is accessible from above and below
- very productive with Tiger∙tec® Silver cutting tool material grades
- Optimum cooling directly in the cutting zone starting from a coolant pressure as low as 10 bar with precision cooling
- G1511 - straight tool style
- G1521 - 90° angled tool style
- G1551 - 45° angled tool style
- G1511 - P

Walter BoringMEDIUM and Walter BoringMAXI

With the Walter Boring MEDIUM and Walter Boring MAXI boring tools, we offer users tools in the 20 mm to 640 mm diameter range. The Walter NCT adaptor system is used as the interface. This allows the tools to be used with virtually all common adaptor spindles.

Facts and advantages:
- a high degree of machining reliability, maximum stability and concentricity thanks to the short taper with support face (NCT)
- reduced programming costs, same diameter/length dimensions as for precision boring, i.e. collision observations and programming expenses are significantly reduced
- extensive range of CC.. and WC.. indexable inserts
- matched geometries and cutting material grades
- high degree of efficiency and process reliability due to the special E47 indexable insert geometry for alternating cut depths
- adaptors and extensions for use with virtually all machine spindles

Walter Boring MP4

Walter Boring – Indexable inserts for counterboring: The MP4 brings even greater accuracy.

Features and advantages:
- Increase in performance of +75% and in some cases, even higher thanks to the new Tiger·tec® Silver cutting materials WPP10S, WPP20S and WPP30S.
- Excellent chip-breaking properties even on difficult materials, such as 16MnCr5, St37 construction steels or steels with a very low carbon content e.g. C10
- Easy selection of indexable inserts thanks to information and new designation keys lasered directly onto the insert

Porcupine designed to impress

Stability is everything when it comes to porcupine cutters, a characteristic feature of the Walter BLAXX range.

Walter is now extending its high-end range: As are its fellow cutters for face milling and shoulder milling, the new Walter BLAXX F5038 porcupine cutter is also characterised by an extremely solid and therefore stable tool body.

In conjunction with the tangential, quadruple edge, system indexable inserts made of Tiger·tec® Silver cutting tool materials, the user thereby achieves top values in process reliability and cost efficiency. In comparison to conventional tool solutions of this type, machining times are reduced by up to 30 percent. What’s more, the accurately arranged, precision indexable inserts produce flawless and step-free shoulders that, to the greatest possible extent, make re-machining superfluous.

Walter BLAXX M3255 porcupine milling cutter – maximum machining volume for titanium.

- High process reliability due to robust design
- Precise coolant supply at each individual cutting edge, also suitable for high-pressure cooling
- High cost efficiency thanks to four or two cutting edges per indexable insert
- Maximum metal removal rate due to maximum number of teeth
- Short machining times thanks to high metal removal rate
- Soft-cutting geometry due helical cutting edges and positive rake angle

Walter Cut SX grooving system

Facts and advantages:
- Lower storage costs thanks to the use of a cutting insert type in several tool variants
- Maximum tool life thanks to optimised self-clamping
- Simple-to-operate self-clamping for fast replacement of cutting edges

Internal thread turning

We offer a full system for machining dimensionally accurate internal and external threads. The tools on offer here include full profile and partial profile versions of our three-edged indexable inserts for all common thread types.

Facts and advantages:
- NTS – internal thread boring bar for diameters from 13 mm
- NTS – internal thread indexable insert with 11 mm , 16 mm and 22 mm cutting edge length
- special PVD coating for threading
​ ​

Available thread types:
I- SO metric 60°
- American UN 60°
-American UNJ 60°
- Whitworth
- Partial profile 60° / 50°

M4256, M4257 and M4258 porcupine milling cutters – a new dimension of slot milling.

- High cost efficiency thanks to four or two cutting edges per indexable insert
- Reduced procurement costs and inventory costs and requirements
- Low power requirement thanks to positive geometries
- Concept requiring minimum resources
- Walter Green: CO2 emissions resulting from production are offset by our environmental protection project

Tiger▪tec® Silver​​​

M4258 porcupine milling cutter – modular ‌slot milling with maximum cost efficiency.

- Modular design: The front piece can be replaced when this section of the body is worn
- High level of process reliability thanks to an internal coolant supply – even in the front piece
- Secure indexable insert clamping with Torx Plus screws
- Reduced procurement and inventory costs
- Low power requirement thanks to positive geometries
- Resource-efficient concept

Walter Cut SX G2012

Walter Cut SX G2012 – SX monoblock tools with internal cooling for multi-spindle machines, automatic and manual lathes.

Features and advantages:
- State-of-the-art tool technology for grooving and parting off
- Low tool head length for use on all commonly used machine types
- Low tool head height for easy chip removal
- Left, right and rear coolant connections
- Direct coolant outlet and, therefore, no "spray effect"
- Longer tool life and productivity thanks to optimized cooling
- No downtime due to the eradication of long chips in production
- User-friendly self-clamping system for fast replacement of the cutting edge

Walter Cut MX system G3011/G3021 – Multiply your success – with four cutting edges.

- Tangential arrangement for outstanding flatness and surface quality
- Very user friendly thanks to self-aligning tangential screw clamping
- Safe and easy to use: Cutting edge cannot be fitted incorrectly
- Outstanding chip constriction and chip control with CF5 geometry
- Maximum tool life thanks to the latest Tiger·tec® Silver PVD cutting tool material