Innovation: Unmatched flexible and highly productive 5-axis grinding center for machining indexable inserts with complex geometriesTechnical specifications A-axis of the Evo Quinto swivels continuously between -51° and +236° +++ C-axis has an extended swivel range as compared to the Evo Penta +++ Largest possible range of applications from IC 3.96 mm to OD 81 mm +++ In-process and external dressing concepts can be combined +++ For Carbide, Cermet, Ceramics, PCD, CBN Highlights The possibilities of the developer are practically limited only by his imagination +++ Parts with complex geometries can be ground from three sides without reclamping on circumference, radius and with chipbreakers +++ Tangential grinding on both sides of the grinding rim. This allows two-sided grinding of chamfers without reclamping +++ Parts up to an OD of 81 mm can be easily processed +++ High productivity through perfectly balanced, high mechanical rigidity
High-precision 4-axis grinding center for machining the periphery of indexable inserts Basic machine ? Compact design with excellent accessibility and rooftop mounting for peripherals ? Dynamic, fully integrated 3-axis linear handling ? Support for 4 up to 6 pallets ? Direct drives with optimized performance for the X, Y and C axes ? In-process dressing suitable for grinding a wide range of materials ? Compact, fully enclosed grinding area ? Grinding wheel diameter 250 mm ? Tools, operation and programming are largely compatible with the other Agathon machines Options (selection) ? Graphical creation of programs for ISO indexable inserts (AGP-Iso) ? 2D force measurement system for normal and tangential forces for the process definition, optimization and control ? Vision system for parts alignment and spot recognition ? Extensive possibilities for Connectivity and Data Management
High-precision 4-axis grinding center for the machining of indexable inserts on the periphery with two K-Lands through re-clamping
Basic machine
● Pallet storage system with 4 drawers for 8 up to 12 trays
● Direct drives with optimized performance for the X, Y and C axes
● Compact, fully enclosed grinding area
● Grinding wheel diameter 350 mm
● Tools, operation and programming are largely compatible with the other Agathon machines
Options (selection)
● 180° rotating loading gripper for flexible handling processes and for grinding a second chamfer
● In-process or external dressing process possible
● Vision system for parts alignment and spot recognition
● 2D force measurement system for normal and tangential forces for the process definition, optimization and control
● Graphical creation of programs for ISO indexable inserts (AGP-Iso)
● Extensive possibilities for Connectivity and Data Management
High-precision 4-axis grinding center for the machining of indexable inserts on the periphery and two K-Lands in a single clamping Basic machine ? Proven design with good accessibility ? Extended travel ranges and swivel angles for the production of indexable inserts without re-clamping ? Fast, enduring B-axis, optimal for round inserts ? Direct drives with optimized performance for the X, Y and C axes ? Internal and external dressing devices can be combined ? Grinding wheel diameter 400 mm ? Grinding area separated from handling area ? Two pallets in the work area for separation of blank and finished parts Options (selection) ? Electro-erosion conditioning process (PowerGrind) ? Robust U-axis for in-process cleaning, sharpening and profiling ? 2D force measurement system for normal and tangential forces for the process definition, optimization and control ? Extensive possibilities for Connectivity and Data Management ? Vision system for parts alignment and spot recognition
High-precision 5-axis grinding center for the machining of indexable inserts with complex geometries
Basic machine
● Proven design with good accessibility
● Extended travel ranges and swivel angles for the production of complex geometries without re-clamping
● Proven Penta Workpiece spindle head
● Direct drives with optimized performance for the X, Y and C axes
● Internal and external dressing devices can be combined
● Grinding wheel diameter 400 mm
● Grinding area separated from handling area
● Two trays in the work area for separation of blank and finished parts
Options (selection)
● Electro-erosion conditioning process (PowerGrind)
● Robust U-axis for in-process cleaning, sharpening and profiling
● 2D force measurement system for normal and tangential forces for the process definition, optimization
and control
● Extensive possibilities for Connectivity and Data Management
● Vision system for parts alignment and spot recognition
Laser processing machine for pre-processing superhard materials Tools made of superhard matrials, in particular indexable inserts with superhard tips (PCD, pCBN etc.) are lasered near to the final dimension and finally processed on the grinding machine. Compared to grinding, the Neo laser has an approximately 100 times higher removal rate when processing superhard materials. New at the EMO 2019: Neo laser processing machine with automatic loading and unloading.Features + Ideal combination of tremendous machining speed and perfect surface quality + The combined process of laser processing and grinding is faster than other established processes + Considerably reduced costs for consumables when grinding the superhard material tips + Reasonable investment costs for laser processing + The Neo is extremely compact with a footprint of about 1 m2 (with automation unit around 2 m2) + The automation unit can be attached at a later time Options + Clamping system HSK E25
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