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BAUBLIES GROUP

Products

Non-cutting surface treatment and thread production

Roller burnishing machine for external diameters of cylindrical workpieces
Roller burnishing machine for external  diameters of cylindrical workpieces
Roller finishing and deep rolling machine
BAUBLIES AG
Roller finishing and deep rolling machines
shafts in through-feed method
from 2 - 35 mm
< 2 mm or > 35 mm (max. 40 mm)
450/700/1400 rpm
2800 rpm
three phase 400 V, 50 Hz, 16 A
180° (total) adjustable in steps of 30°
approx. 80 kg
up to 0.02
oil
surface roughness (RZ) up to 15µm tolerance IT8 or better
up to 45 HRC
The Baublies roller burnishing machine RM 2/35 allows the precise finishing of external diameters of cylindrical workpieces in a diameter range between 2 and 35 mm in through-feed method.

ADVANTAGE
- very short machining time
- fast return of investment
- wear-resistant surface due to material compression
- easy to maintain and to handle
- no grinding dust
- easy inclination of the machine in 30°-steps
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Internal roller burnishing tool
Internal roller burnishing tool
Multi-roller burnishing tool
BAUBLIES AG
Roller burnishing tools
Internal roller burnishing tool
blind hole and through hole
as required
as required
4mm
-0.1 to +0.1 mm
from Ø 8 mm
up to 0.02 mm
up to 0.03 mm
clockwise (M3)
always in rapid traverse (G0)
Emulsion or oil
surface roughness (Rz) up to 12 µm tolerance IT8 or better
up to 45 HRC
Internal roller burnishing tools "small design Swiss type" are especially developed for the use on small spaced machine tools like Swiss type lathe or rotary indexing machines.

ADVANTAGES:
- Very short machining time
- Surface finishes of the highest quality
- Easy to maintain
- High productivity
- Both workpiece or tool can rotate
- Fast return of investment
- Usable on all common machines (no special machine required)

The best surface quality fast - that's a main characteristic of Baublies multi-roller burnishing tools. Depending on the roller burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.
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TSW knurling tool
TSW knurling tool
Form knurling tool
WAGNER TOOLING SYSTEMS BAUBLIES GMBH
Form knurling tools
TSW knurling tool
The tangential WAGNER knurling tool TSW is the "knurling professional" among the WAGNER tools and is an economical version of the versatile and proven thread rolling tool.
With the TSW, knurls, parallel grooves, profiles and beads can be rolled up in a time-saving manner.
During machining - preferably on single and multi-spindle lathes - the workpiece must rotate; the tool itself is stationary.

Twist-free smoothing:
When grinding rotationally symmetrical workpieces, interfering twist structures very often occur.
This twist impairs the flow behaviour of the fluid to be sealed in the contact zone and leads to sealing problems, especially in the case of workpieces with a sealing function.
With a roll width of up to 43 mm, the TSW can be used to smooth such sealing seats without twisting.
will be. Roughness depths smaller than 1 µm can be achieved.

ADVANTAGES
- Cost-effective purchase price
- Simple operation
- Easy and fast roll change
- Simple diameter correction
- Sturdy tool body
- With a roll width of up to 43 mm, a working range of diameter 3 to 40 mm can be covered.

With the TSW, knurls, parallel grooves, profiles and beads can be rolled up in a time-saving manner.
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Tangential rolling heads
Tangential rolling heads
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Tangential rolling heads
With the Wagner tangential rolling tool, threads of the highest surface quality are produced with the shortest machining times.

The tangential rolling attachment is mounted with the adapter on the tool carrier, e.g. a turret disc.
It moves at a constant feed rate onto the rotating workpiece. The thread rolls are set in rotation by contact with the workpiece and form the thread as the tool carrier continues to feed. As soon as the thread rolls are centered on the workpiece, the rapid return is initiated and the workpiece is released.
Highest productivity can be achieved by using precise thread rolls with maximum service life. These are adapted in diameter, pitch and shape to the thread to be rolled.
Wagner tangential rolling tools are available in various sizes and are suitable for machining workpieces from Ø 2 - 72 mm.

Best roll results with fine threads are achieved by using our tool variant "F". For threads with very small pitches, it is important to keep the axial play of the thread rolls as low as possible. With the patented WAGNER axial clearance fine adjustment, the axial roller clearance can be minimised in 0.02 mm steps. Fine adjustment is available as an option.

Profile rollers for special applications such as rollers for lubrication grooves, knurling or smoothing are also available.

fields of application
- Cylindrical and conical threads, right- and left-hand threads as well as regular and fine threads
- Thread behind a collar
- Thread to close to a collar
- Very short threads
- Thread with workpiece end not free
- Thread with very short outlet

advantages
- Large working range
- Long service life due to large rollers and high rigidity of the tool body
- Particularly low maintenance
- The rolled threads are suitable for high loads due to their uninterrupted grain flow.
- Durable, wear-resistant and corrosion-resistant threads
- High flexibility due to numerous adapter variants for use on different machines, e.g. single-spindle and multi-spindle lathes as well as special machines
- Short processing time
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Axial rolling heads HELIX
Axial rolling heads HELIX
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Axial rolling heads HELIX
Our expert for thread rolling

- Very compact tool
- Above average thread roll diameters extend the tool life
- Front panel with large bore for large collar diameters
- Unrivalled large working range (nominal ø 10 mm to 22 mm) for e.g. long threads
- Sustainable: wear parts that can be replaced at low cost
- Coating for max. wear protection
- User-friendly due to easy handling and replaceable wear parts
- Locking with max. service life
- Stable mounting of the exchangeable shanks (for all common interfaces)
- Closing lever steplessly positionable
- Simple and precise fine adjustment due to stop on both sides
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Tangential rolling head with stem
Tangential rolling head with stem
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Tangential rolling head with stem
Only WAGNER offers tangential rolling tools with pre-assembled rollers. This makes it possible to roll threads directly to the collar or chuck. Naturally with the shortest processing times.

These tools are designed for use on all common lathes with a controlled feed movement.

advantages
- Problem solver for demanding workpiece geometries
- Simple operation
- Easy and fast roll change
- Simple diameter correction
- Sturdy tool body
- Short processing time
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Axial rolling heads modular
Axial rolling heads modular
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Axial rolling heads modular
Threads of the highest surface quality are produced in an unparalleled wide operating range with the use of the axially operated WAGNER® thread rolling head.
The large machining capacities of the individual rolling head types are made possible by the quick and easy replacement of the roller holders. These differ in the working range and the holder angle.
Other forming operations such as knurling, beading, rolling and smoothing can also be carried out. The heads are suitable for stationary or rotational use.
The axial head is closed by radial rotation of the closing handle or respectively by an automatic closing device. The opening mechanism of the head is triggered by the feed stop and the rollers release the workpiece.

APPLICATION AREAS
- right-hand and left-hand threads as well as standard and fine pitch threads, pipe threads, trapezoidal threads and special threads
- profile rollers available for special applications such as rollers for lubrication grooves, knurling or smoothing
- rotating and stationary designs for use on lathes, machining centres, Rotary transfer machines and special machines
- machining of long threads ? suitable for both small series and large batch sizes

ADVANTAGES
- Reduction of acquisition costs due to modular design
- Precision thread rolls of the highest quality
- Self-opening for non-contact return flow
- Machining of threads with different profile shapes, right- and left-handed with only possible with one head
- Highest productivity
- High flexibility on almost all machines due to commercially available holders
- Short processing times

With the Wagner axial rolling head, threads with various profile shapes can be produced in a short time.
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COLIBRI Diamond burnishing tools for external machining
COLIBRI Diamond burnishing tools for external machining
Diamond-burnishing swiss lathe
BAUBLIES AG
Roller finishing and deep rolling tools
shafts and external contours
square shank, left or right holfer, cylindrical shank
up to 150 m/min
0.05 - 0.2 mm/rev
up to 0.02 mm
up to 1 mm
emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life
surface roughness (Rz) up to 15 µm
PERFECT FINISH FOR SOPHISTICATED WORKPIECES.
Small, fine and in excellent Baublies quality: these are the new burnishing tools that we have developed especially for filigree applications. We have optimized our many years of knowhow in diamond burnishing for the machining of small precision parts and thin-walled workpieces in a compact form.

ADVANTAGES:
- Highest surface quality and hardening
- Universally applicable
- Simple to use
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Compact design available for machines with limited tool space
- Tolerance compensation through spring-loaded design
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Changeable diamond insert
- Diamond inserts available in different lengths
- Diamond radii from 0.4 - 5 mm available
- Diamond indexed for multiple machining
- Re-grinding of the diamond is possible
- Cost-effective /low investment

Diamond burnishing tools from the COLIBRI series are always optimally suitable when the peak-to-valley height of filigree workpieces is to be minimized and at the same time the strength is to be increased.
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Single-roller tool for deep rolling of dynamically stressed external threads
Single-roller tool for deep rolling of dynamically stressed external threads
deep rolling
BAUBLIES AG
Spinning/pressing/straightening/planishing tools (incl. thread forming,flow-forming and flow-turning tools)
external thrads, deep rolling root of thread
as required
check path indicator (or force indication)/ default setting 1 kN pre-load
as required
up to 200 m/min
according to pitch
up to 0.02 mm
up to 2 mm
emulsion or oil
surface roughness (Rz) up to 15 µm
up tp 45 HRC
In the case of cut threads, the course of the grain of the workpiece is interrupted. With rolled threads, on the other hand, the grain flow is not interrupted, thus the surface of the thread is hardened and the workpiece is less sensitive to notch effects. With the Baublies single roller tool for deep rolling of radii on threads, an increase in the dynamic strength properties can be achieved. The tool rolls the core radius of an external thread and thus hardens the surface. The result is higher wear resistance and reduced notch sensitivity.

ADVANTAGES:
- Different roll geometries possible
- Easy replacement of the rollers
- Short processing times
- No set-up and transport costs

In deep rolling, the aim is to increase dynamic strength properties. In contrast to smooth rolling, the ensuing surface pressure is considerably higher during solidification. The rolling force causes dislocations in the crystaline lattice, resulting in strain hardening of the surface layer. The formation of residual compressive stress in the surface layer prevents cracks from arising under stress.
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Flanging tool
Flanging tool
Other metal forming tool
Baublies AG (BAUBLIES GROUP)
Other metal forming tools
Flanging tool
flanging of tube shaped parts
as required
as required
up to 30
up to 0.5 mm/rev
emulsion or oil
With the flanging tools from Baublies, workpieces including components can not only be profiled, but also connected 100% form and force-locked. Large quantity requirements and very fine forming processes are no problem for Baublies forming tools.
The rollers are only used selectively on the sheet metal, thus allowing low speeds and low axial forces. If you wanted to realize such a process with a press, you would have to apply a force that is about 10 times higher for stamping. A clear advantage for the Baublies flanging tools.

ADVANTAGES:
- High process reliability
- Fast processing and throughput times
- High quality
- Short processing time
- Drive on tool or workpiece side possible
- Compact dimensions
- Low investment costs
- Easy replacement of wearing parts
- Can be used on all common machine tools

Forming tools from Baublies are used in a wide variety of applications for expanding, flanging and beading. Baublies forming tools are versatile, robust and durable. They allow the processing of small series on standard machines as well as large series processing on special machines. The special Baublies solutions are used for joining and assembly operations in various industries.
Baublies rolling-in tools for expanding and rolling-in join different components in a force-locking or form-locking manner.
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Forming tool for beading
Forming tool for beading
Other metal forming tool
BAUBLIES AG
Other metal forming tools
Forming tool for beading
forming of tube shaped parts
as required
as required
up to 50m/min
up to 0.5 mm/rev
emulsion or oil
FORMING IN CONVINCING QUALITY
Forming tools from Baublies are used in a wide variety of applications including expanding, flanging and beading. Baublies forming tools are versatile, robust and durable. They enable the machining of small series on standard machines as well as the machining of large series on specialized machines.

ADVANTAGES:
- High process reliability
- Quick processing and short cycle times
- High Quality
- Very short machining time
- Both tool or workpiece can rotate
- Slim design
- Fast return of Investment
- Easy to maintain
- Useable on common machine types


With Baublies forming tools, beads in sheet metal, cylinders and tubes can be produced reliably in the shortest possible time and components can be connected in a form-fit manner. These tools can be used for both internal and external machining.
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Single point dressing tools
Single point dressing tools
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Single point dressing tools
THE ECONOMICAL SOLUTION FOR FLEXIBLE USE
For optimal results, we rely on diamonds of high quality. Our customers rely on our expertise in the selection and setting of diamonds. In this way, the shape accuracy and surface quality of the grinding wheel can be restored economically. Depending on customer requirements, we can supply disposable or regrindable reusable dressers.

ADVANTAGES:
- Top quality is our standard (structural strength, sharpness, flawlessness)
- Available as octahedron or dodecahedron depending on application
- Product variants with natural lace or ground lace
- Careful selection of the diamond by competent experts
- For one-way dressers 0.1 to 0.5 carat
- Octahedron from 0,33 to 2,5 carat, larger diamonds on request
- Regrinding and embracing as a service possible
- The diamond tip can be natural or polished. With reusable one-grain dressers, natural tips can be reground after wear.

AREAS OF USE
> Dressing of single-profile straight grinding wheels
> External cylindrical grinding in small series
> Internal cylindrical grinding (for special applications)

We manufacture custom-made single point dressing tools according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Dressing and profiling wheels
Dressing and profiling wheels
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Dressing and profiling wheels
ALL ROUND IN TOP FORM
Easy to handle, economical in use, dressing and profile wheels are primarily suitable for straight dressing, but can also be used for profiling with single-row design. We use diamond needles or selected suture stones, which are reliably held by sintered binding.If a diamond is worn out, the dressing wheel is simply turned on to the next tip ? thus economical dressing with uniform results can be achieved.

ADVANTAGES:
> High efficiency due to several diamonds that can be used one after the other
> Advantageous price-performance ratio: one gear can replace several conventional dressers
> Dressing and profiling wheels are available for commercial holders

We manufacture custom-made dressing and profiling wheels according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Dressing plates (needle tiles)
Abrichtplatten und -fliesen
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Dressing plates (needle tiles)
Dressing plates and tiles from Bayer Diamant offer the user many advantages in dressing and profiling. The suitability for a large number of dressing operations and the cost-effectiveness in use ensure high efficiency and the high-quality diamonds guarantee long service lives and excellent results.
Whether MKD, CVD or natural needles, hard material or metal binding: We deliver individual solutions for high-precision profiles and optimum dressing conditions.

ADVANTAGES OF BAVARIAN DIAMONDS
> Needle tile consists of CVD, MKD or natural needles
> Dressing plate can be used for different grinding wheel specifications
> Minimal maintenance effort
> Dressing plates or tiles can be used up completely
> High dressing quality due to several cuts in direct succession during dressing
> Diamond needles can be set straight or at a 45° angle. The number and thickness of the needles can be adapted to customer requirements. The edge length of the needles is 0.3 mm to 1.4 mm.

AREAS OF USE
> Dressing of single-profile, straight grinding wheels and profile dressing for higher requirements
> Economical replacement for ground profile dressers

HOLDER FOR DRESSING PLATES
> Suitable holders are available for central, left- and right-sided as well as angled tiles.
> Holder also available for standard cone holders, e.g. MK0 and MK1

We manufacture custom-made dressing plates according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Multipoint and multigrain dressing tools
Multipoint and multigrain dressing tools
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
INEXPENSIVE, FAST AND ROBUST: MULTIGRAIN BRINGS ADDED VALUE

Multi-grain dressers are the economical solution when it comes to efficient removal at higher feed rates. The simultaneous engagement of several diamonds distributes the stress - this enables long service lives even under higher loads.
A further advantage is the insensitivity to impacts or shocks.
We manufacture multi-grain dressers and optimize dimensions on request,
Grain size and bond individually to the requirements of our customer.

ADVANTAGES OF BAVARIAN DIAMONDS
> Diamonds of selected quality are set by hand in several layers
> Economical universal solution thanks to small carat numbers of the individual diamonds
> Sinter bindings are adapted to applications

AREAS OF USE
> Single-profile dressing of straight and even grinding wheel surfaces
> Coarse dressing
> Fast dressing without scoring
> correction of unbalances

GRAIN SIZES
> We use grain sizes from D46 (0.05 mm) to D1181 (1.2 mm).
The designation D46 or D1181 stands for the mesh size in microns of the sorting grids used to determine the size of the diamonds.

We manufacture custom-made multipoint and multigrain dressing tools according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Profile dressing tools
Profile dressing tools
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Profile dressing tools
BEST PERFORMANCE FOR SPECIAL TASKS
Highly precise and ground with extreme care - this is how our profile dressers fulfil special tasks when dressing difficult and complex grinding profiles. We prefer to use triangle seam stones with optimal geometry to ensure maximum service life. Our customers benefit from a wide range of products, which includes not only standard sizes but also custom-made solutions.

ADVANTAGES:
> High-precision diamond cutting geometry and precise cutting shape
> Special structural grinding for optimized results
> Selection according to maximum flank angle and robustness
> High-quality diamonds are selected to suit individual requirements
> Execution of diamond cutting by competent and experienced experts
> use of monocrystalline natural or synthetic diamonds of consistent quality
> Regrinding service for maximum service life

AREAS OF USE
> Profiling is the centre of gravity, plane honing is also possible
> Copy dressing of high-precision profiles in grinding wheels
> Dressing of the following grinding wheel types: aluminium oxide, aluminium oxide, silicon carbide, sintered aluminium oxide

We manufacture custom-made profile dressing tools according to your wishes and especially for your grinding tasks. Of course, we also supply all standard sizes and designs. Allow us to create an offer for you.
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Triangular plates
Triangular plates
Dressing tool
BAYER DIAMANT GMBH
Dressing tools
Triangular plates
> PCD or CVD plate on carbide carrier
> Multiple use due to triangular shape
> Application: dressing of grinding wheels and internal grinding wheels
> High surface quality, thus increased dimensional accuracy of the workpieces
> Only suitable for corundum grinding wheels
> Common holders available
> Flexibility through interchangeable holders and diamond triangles
> Radii of the diamonds are flexibly exchangeable
> Layer thickness of 0.5 mm or 0.8 mm available
> Vibration-free due to conical holder
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Thread cutting heads
Thread cutting heads
Threading device
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Threading devices
Thread cutting heads
The stationary tapping head is connected to the tool carrier, e.g. turret, via a tool holder. The tool moves axially onto the workpiece at a feed rate that is accurate to the pitch, which cuts the thread in a single operation. The opening mechanism of the head is triggered by the feed stop and the chasers release the workpiece and the return can take place in rapid motion. The head is closed by moving the closing lever axially or by means of an automatic closing device.
The rotating thread cutting head is flanged to the machine spindles or picked up in a chuck. The opening and closing of the head is controlled by an external control rod or an internal drawbar.


AREAS OF APPLICATION
- Cylindrical control, fine pitch threads or tapered threads, right- or left-hand threads, pipe, trapezoidal, round and special threads
- Thread according to English and American standards
- Parallel profiles possible in grooving process
- The heaviest cutting tasks and large diameters are effortless with the cutting head types WDK-WKK

WAGNER CHASERS/THREAD CUTTING PLATES
- Standard: HSS or HSSE
- Nitrated
- Coated: TIN, TICN, TIALN, CrN
- Hard metal
- Adapted to customer requirements

ADVANTAGES
- By exchanging the chasers it is possible for different thread types to be machined with only one cutting head
- High efficiency due to chasers which can be ground
- Short set-up times due to preset chasers
- Time-saving working method due to single cut
- High-precision thread chasers, the pitch and shape of which are adapted to the thread to be cut
- High flexibility on almost all machines due to commercially available holders
- Suitable for thin walled workpieces
- Suitable for materials that can not be thread rolled
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Multi-cutting turning heads
Multi-cutting turning heads
Threading device
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Threading devices
Multi-cutting turning heads
With the WAGNER® multi-blade turning heads, workpieces can be machined in a single pass up to 6 mm in diameter can be reduced. The starting material can be round, square or hexagonal, pulled or rolled. In addition, all machinable materials can be machined.

ADVANTAGES
- Very high cutting performance due to 3 to 4 times higher feed rate ensures high economic efficiency
- Large working range
- Easy handling due to central diameter adjustment
- High turning accuracy (0.01 to 0.02 in diameter) achievable
- Large and unstable chucking lengths can be turned with good results.
- Perfect surfaces thanks to patented opening function. When the turning length is reached, the following occurs when the head is opened, the four carbide inserts are lifted off the workpiece. The Contact-free return ensures a score-free workpiece.
- Use of DIN-ISO indexable inserts or WAGNER® precision indexable inserts
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