Forming tools

The tangential WAGNER knurling tool TSW is the "knurling professional" among the WAGNER tools and is an economical version of the versatile and proven thread rolling tool. With the TSW, knurls, parallel grooves, profiles and beads can be rolled up in a time-saving manner. During machining - preferably on single and multi-spindle lathes - the workpiece must rotate; the tool itself is stationary. Twist-free smoothing: When grinding rotationally symmetrical workpieces, interfering twist structures very often occur. This twist impairs the flow behaviour of the fluid to be sealed in the contact zone and leads to sealing problems, especially in the case of workpieces with a sealing function. With a roll width of up to 43 mm, the TSW can be used to smooth such sealing seats without twisting. will be. Roughness depths smaller than 1 µm can be achieved. ADVANTAGES - Cost-effective purchase price - Simple operation - Easy and fast roll change - Simple diameter correction - Sturdy tool body - With a roll width of up to 43 mm, a working range of diameter 3 to 40 mm can be covered. With the TSW, knurls, parallel grooves, profiles and beads can be rolled up in a time-saving manner.

With the Wagner tangential rolling tool, threads of the highest surface quality are produced with the shortest machining times. The tangential rolling attachment is mounted with the adapter on the tool carrier, e.g. a turret disc. It moves at a constant feed rate onto the rotating workpiece. The thread rolls are set in rotation by contact with the workpiece and form the thread as the tool carrier continues to feed. As soon as the thread rolls are centered on the workpiece, the rapid return is initiated and the workpiece is released. Highest productivity can be achieved by using precise thread rolls with maximum service life. These are adapted in diameter, pitch and shape to the thread to be rolled. Wagner tangential rolling tools are available in various sizes and are suitable for machining workpieces from Ø 2 - 72 mm. Best roll results with fine threads are achieved by using our tool variant "F". For threads with very small pitches, it is important to keep the axial play of the thread rolls as low as possible. With the patented WAGNER axial clearance fine adjustment, the axial roller clearance can be minimised in 0.02 mm steps. Fine adjustment is available as an option. Profile rollers for special applications such as rollers for lubrication grooves, knurling or smoothing are also available. fields of application - Cylindrical and conical threads, right- and left-hand threads as well as regular and fine threads - Thread behind a collar - Thread to close to a collar - Very short threads - Thread with workpiece end not free - Thread with very short outlet advantages - Large working range - Long service life due to large rollers and high rigidity of the tool body - Particularly low maintenance - The rolled threads are suitable for high loads due to their uninterrupted grain flow. - Durable, wear-resistant and corrosion-resistant threads - High flexibility due to numerous adapter variants for use on different machines, e.g. single-spindle and multi-spindle lathes as well as special machines - Short processing time

Our expert for thread rolling - Very compact tool - Above average thread roll diameters extend the tool life - Front panel with large bore for large collar diameters - Unrivalled large working range (nominal ø 10 mm to 22 mm) for e.g. long threads - Sustainable: wear parts that can be replaced at low cost - Coating for max. wear protection - User-friendly due to easy handling and replaceable wear parts - Locking with max. service life - Stable mounting of the exchangeable shanks (for all common interfaces) - Closing lever steplessly positionable - Simple and precise fine adjustment due to stop on both sides

Only WAGNER offers tangential rolling tools with pre-assembled rollers. This makes it possible to roll threads directly to the collar or chuck. Naturally with the shortest processing times. These tools are designed for use on all common lathes with a controlled feed movement. advantages - Problem solver for demanding workpiece geometries - Simple operation - Easy and fast roll change - Simple diameter correction - Sturdy tool body - Short processing time

Threads of the highest surface quality are produced in an unparalleled wide operating range with the use of the axially operated WAGNER® thread rolling head. The large machining capacities of the individual rolling head types are made possible by the quick and easy replacement of the roller holders. These differ in the working range and the holder angle. Other forming operations such as knurling, beading, rolling and smoothing can also be carried out. The heads are suitable for stationary or rotational use. The axial head is closed by radial rotation of the closing handle or respectively by an automatic closing device. The opening mechanism of the head is triggered by the feed stop and the rollers release the workpiece. APPLICATION AREAS - right-hand and left-hand threads as well as standard and fine pitch threads, pipe threads, trapezoidal threads and special threads - profile rollers available for special applications such as rollers for lubrication grooves, knurling or smoothing - rotating and stationary designs for use on lathes, machining centres, Rotary transfer machines and special machines - machining of long threads ? suitable for both small series and large batch sizes ADVANTAGES - Reduction of acquisition costs due to modular design - Precision thread rolls of the highest quality - Self-opening for non-contact return flow - Machining of threads with different profile shapes, right- and left-handed with only possible with one head - Highest productivity - High flexibility on almost all machines due to commercially available holders - Short processing times With the Wagner axial rolling head, threads with various profile shapes can be produced in a short time.

PERFECT FINISH FOR SOPHISTICATED WORKPIECES. Small, fine and in excellent Baublies quality: these are the new burnishing tools that we have developed especially for filigree applications. We have optimized our many years of knowhow in diamond burnishing for the machining of small precision parts and thin-walled workpieces in a compact form. ADVANTAGES: - Highest surface quality and hardening - Universally applicable - Simple to use - Ideal for contour machining - For hard machining and thin-walled workpieces - Compact design available for machines with limited tool space - Tolerance compensation through spring-loaded design - Can be adapted to all materials by means of four spring elements (included in delivery) - Changeable diamond insert - Diamond inserts available in different lengths - Diamond radii from 0.4 - 5 mm available - Diamond indexed for multiple machining - Re-grinding of the diamond is possible - Cost-effective/low investment Diamond burnishing tools from the COLIBRI series are always optimally suitable when the peak-to-valley height of filigree workpieces is to be minimized and at the same time the strength is to be increased.

Shape bound tool for smoothening and strain hardening of plane surfaces. ADVANTAGES - Simple to use - Compact design available for machines with limited tool space - Universally applicable - Tolerance compensation through spring-loaded design - Changeable diamond insert - Cost-effective/?low investment

Diamond burnishing tools for internal use are non-intrinsic tools for smoothening and work hardening of holes and contours. ADVANTAGES - Simple to use - Compact design available for machines with limited tool space - Can be adapted to all materials by means of four spring elements (included in delivery) - Diamond radii from 0.4?5 mm available - Diamond indexed for multiple machining - Highest surface quality and hardening - Universally applicable - Ideal for contour machining - For hard machining and thin-walled workpieces - Tolerance compensation through spring-loaded design - Changeable diamond insert - Re-grinding of the diamond is possible - Cost-effective/low investment Diamond-burnishing tools: for highest precision Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished. In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range. Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.

Diamond burnishing tools are shaped tools for smoothing and work hardening of chamfers, recesses and flat surfaces. ADVANTAGES - Universally useable - Suitable for hard machining and thin walled workpieces - Slim design enables the application in small spaced machine tools - Adjustable diamond insert (angle) - Changeable diamond insert Diamond-burnishing tools: for highest precision Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished. In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range. Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.

Variable diamond burnishing tools for external use are non-intrinsic tools for smoothening and work hardening of shafts and contours. Due to the swiveling diamond these tools are very versatile. ADVANTAGES - Simple to use - Compact design available for machines with limited tool space - Can be adapted to all materials by means of four spring elements (included in delivery) - Diamond radii from 0.4?5?mm available - Diamond indexed for multiple machining - Highest surface quality and hardening - Universally applicable - Ideal for contour machining - For hard machining and thin-walled workpieces - Tolerance compensation through spring-loaded design - Changeable diamond insert - Re-grinding of the diamond is possible - Cost-effective/low investment Diamond smoothing tools: for highest precision Diamond smoothing tools extend the range of applications for smoothing and strengthening surfaces of hardened materials up to over 60 HRC. A diamond glides over the surface to be smoothed. As soon as the yield point of the material is exceeded, the profile tips on the workpiece surface flow into the adjacent recesses in the µm range. Since the contact area between the workpiece and the diamond is smaller than in the case of machining by means of rollers, the plastic cold deformation can take place with less force. Diamond smoothing tools are used in areas where single and multi-roll tools reach their limits due to material properties or the geometry of the workpiece. Diamond smoothing tools are available for both internal and external machining.

Variable diamond burnishing tools for internal use are non-intrinsic tools for smoothening and work hardening of holes and contours. Due to the swiveling diamond these tools are very versatile. ADVANTAGES - Simple to use - Compact design available for machines with limited tool space - Can be adapted to all materials by means of four spring elements (included in delivery) - Diamond radii from 0.4?5?mm available - Diamond indexed for multiple machining - Highest surface quality and hardening - Universally applicable - Ideal for contour machining - For hard machining and thin-walled workpieces - Tolerance compensation through spring-loaded design - Changeable diamond insert - Re-grinding of the diamond is possible - Cost-effective/low investment Diamond-burnishing tools: for highest precision Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished. In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range. Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.

Variable diamond burnishing tools for external use are non-intrinsic tools for smoothening and work hardening of shafts and contours. Due to the swiveling diamond these tools are very versatile. ADVANTAGES - Simple to use - Compact design available for machines with limited tool space Can be adapted to all materials by means of four spring elements (included in delivery) - Diamond radii from 0.4?5?mm available - Diamond indexed for multiple machining - Highest surface quality and hardening - Universally applicable - Ideal for contour machining - For hard machining and thin-walled workpieces - Tolerance compensation through spring-loaded design - Changeable diamond insert - Re-grinding of the diamond is possible - Cost-effective/low investment Diamond smoothing tools: for highest precision Diamond smoothing tools extend the range of applications for smoothing and strengthening surfaces of hardened materials up to over 60 HRC. A diamond glides over the surface to be smoothed. As soon as the yield point of the material is exceeded, the profile tips on the workpiece surface flow into the adjacent recesses in the µm range. Since the contact area between the workpiece and the diamond is smaller than in the case of machining by means of rollers, the plastic cold deformation can take place with less force. Diamond smoothing tools are used in areas where single and multi-roll tools reach their limits due to material properties or the geometry of the workpiece. Diamond smoothing tools are available for both internal and external machining.

Tool for smoothening and strain hardening of radii. Internal springs generate the required rolling force. The value of the rolling force is defined by the preload of the tool. The spring characteristics can be adapted to the requirements of the workpiece. ADVANTAGES - Short machining time - Both workpiece or tool can be driven - High productivity - Low investment costs - Simple replacement of wear parts - Compact dimensions

In the case of cut threads, the course of the grain of the workpiece is interrupted. With rolled threads, on the other hand, the grain flow is not interrupted, thus the surface of the thread is hardened and the workpiece is less sensitive to notch effects. With the Baublies single roller tool for deep rolling of radii on threads, an increase in the dynamic strength properties can be achieved. The tool rolls the core radius of an external thread and thus hardens the surface. The result is higher wear resistance and reduced notch sensitivity. ADVANTAGES: - Different roll geometries possible - Easy replacement of the rollers - Short processing times - No set-up and transport costs In deep rolling, the aim is to increase dynamic strength properties. In contrast to smooth rolling, the ensuing surface pressure is considerably higher during solidification. The rolling force causes dislocations in the crystaline lattice, resulting in strain hardening of the surface layer. The formation of residual compressive stress in the surface layer prevents cracks from arising under stress.

With the flanging tools from Baublies, workpieces including components can not only be profiled, but also connected 100% form and force-locked. Large quantity requirements and very fine forming processes are no problem for Baublies forming tools. The rollers are only used selectively on the sheet metal, thus allowing low speeds and low axial forces. If you wanted to realize such a process with a press, you would have to apply a force that is about 10 times higher for stamping. A clear advantage for the Baublies flanging tools. ADVANTAGES: - High process reliability - Fast processing and throughput times - High quality - Short processing time - Drive on tool or workpiece side possible - Compact dimensions - Low investment costs - Easy replacement of wearing parts - Can be used on all common machine tools Forming tools from Baublies are used in a wide variety of applications for expanding, flanging and beading. Baublies forming tools are versatile, robust and durable. They allow the processing of small series on standard machines as well as large series processing on special machines. The special Baublies solutions are used for joining and assembly operations in various industries. Baublies rolling-in tools for expanding and rolling-in join different components in a force-locking or form-locking manner.

FORMING IN CONVINCING QUALITY Forming tools from Baublies are used in a wide variety of applications including expanding, flanging and beading. Baublies forming tools are versatile, robust and durable. They enable the machining of small series on standard machines as well as the machining of large series on specialized machines. ADVANTAGES: - High process reliability - Quick processing and short cycle times - High Quality - Very short machining time - Both tool or workpiece can rotate - Slim design - Fast return of Investment - Easy to maintain - Useable on common machine types With Baublies forming tools, beads in sheet metal, cylinders and tubes can be produced reliably in the shortest possible time and components can be connected in a form-fit manner. These tools can be used for both internal and external machining.