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BAUBLIES GROUP Products

Non-cutting surface treatment and thread production

Baublies AG (BAUBLIES GROUP)
Roller burnishing tools

Ball burnishing tool

up to 3500 rpm
up to 500 rpm
up to 0.02 mm
2–3 sec.
emulsion or oil; filtration of the lubricant (<40 μm) can improve the surface quality and the tool life
5–20 revolutions
surface roughness (Rz) up to 10 μm
up to 45 HRC
Tailor made tools for smoothening and work hardening of spherical surfaces. The tool contains conically arranged rollers. It is positioned to the workpiece under a defined setting-angle. Both workpiece and tool must rotate. During this process the spherical surface is burnished ?line by line?.

ADVANTAGES
- Useable on lathe machines with driven tools
- Very short machining time
- Slim design
- Fast return of investment
- Low machining forces
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Einrollenwerkzeug, modulares System
Einrollenwerkzeug, modulares System
Roller burnishing tool
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
cylindrical shafts also against shoulder (1 roll in use at a time)
from 15mm
up to 200 m/min
up to 1 mm/U
up to 1.2 mm
up to 0.02 mm
emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life
surface roughness up to 15 μm
45 HRC
The modular single-roller tool system for lathe machines is an innovative solution for virtually all roller burnishing and roller compression tasks. A basic element is used to mount the interchangeable system components or rolling units. As a result, the tool can be converted in an extremely short time. This enables special machining tasks to be carried out quickly.
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Expanding tool
Expanding tool
Multi-roller burnishing tools
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
Expanding tool
form closed connection of seat rings into valve housings
as required
as required
up to 70 m/min
up to 0.5 mm/rev
emulsion or oil
The seat ring is held by the tool so that automatic loading can take place before machining.
Useable to connect valve seat rings into valve housings. The connection is form closed.

ADVANTAGES
- Automatic processing is possible
- The valve seat ring is fixed, guided and positioned by the tool
- Diameter range from DN 15 to DN 400 available
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External roller burnishing tool PICCOLINO
External roller burnishing tool PICCOLINO
Multi-roller burnishing tools
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
shaft against collar
1.0–7.9 mm
−0.2 up to +0.1 mm
40 mm
cylindrical shank Ø 6–22 mm Morse taper 1 to 3
up to 0.01 mm
up to 0.04 mm
clockwise (M3)
always in rapid traverse (G0)
emulsion or oil; filtration of the lubricant (<40 μm) canimprove the surface quality and the tool life
surface roughness (Rz) up to 15 μm tolerance IT8 or better
up to 45 HRC
PICCOLINO external roller burnishing tools are a particularly compact design for use on machines with limited working space, such as multi-spindle and Swiss-type lathes or rotary transfer machines.

ADVANTAGES
- Very short machining time
- Surface finishes of the highest quality
- High productivity
- Workpiece is not subjected to lateral forces
- Both workpiece or tool can be driven
- Fast return of investment
- Slim design
- Usable on all common machines (no special machine required)

The best surface quality fast - that's a main characteristic of Baublies multi-roller burnishing tools. Depending on the roller burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.
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Internal taper roller burnishing tool
Internal taper roller burnishing tool
Multi-roller burnishing tools
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
internal taper
from 3 mm
as required
up to 0.01 mm
up to 4 mm
emulsion or oil; filtration of the lubricant (<40 μm) can improve the surface quality and the tool life
up to 50 m/min. referred to the biggest rolling diameter
0.1–0.3 mm/rev
5–20 revolutions
surface roughness (Rz) up to 15 μm
up to 45 HRC
Tool for smoothening and strain hardening of internal tapers. Internal springs generate the required rolling force. The value of the rolling force is defined by the preload of the tool. The spring characteristics can be adapted to the requirements of the workpiece.

ADVANTAGES
- Short machining time
- Both workpiece or tool can be driven
- High productivity
- Low investment costs
- Simple replacement of wear parts
- Compact dimensions
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Product designation Single-roller burnishing tool for recess grooves
Product designation Single-roller burnishing tool for recess grooves
Single-roller burnishing tool
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
recess grooves
up to 120 m/min
0.05–0.15 mm/rev
up to 0.01 mm
up to 5 mm (adjustable preload)
emulsion or oil; filtration of the lubricant (< 40 μm) can improve the surface quality and the tool life
surface roughness (Rz) up to 10 µm
45 HRC
Single-roller burnishing tool for burnishing recess grooves.

ADVANTAGES
- Fast return of investment
- Optimized construction of rollers for machining application
- High productivity
- Slim design
- Simple replacement of wear parts
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Roller burnishing tools for blind hole and through hole
Roller burnishing tools for blind hole and through hole
Multi-roller burnishing tools
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
Depending on the burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.

ADVANTAGES
- Workpiece is not subjected to lateral forces
- Reduced machining times
- Harder surface layers
- Increase in fatigue strength
- Greater contact area due to plateau formation
- Higher surface resistance to wear and corrosion
- Increase in material fatigue limits
- Reduced sliding friction coefficients, constant dimensions and high fitting accuracy
- Environmental sustainability (as no grinding dust is produced)
- Suitable for use on all standard machine tools
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Roller burnishing tools for external machining
Roller burnishing tools for external machining
Multi-roller burnishing tools
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
Depending on the burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.

ADVANTAGES
- Workpiece is not subjected to lateral forces
- Reduced machining times
- Harder surface layers
- Increase in fatigue strength
- Greater contact area due to plateau formation
- Higher surface resistance to wear and corrosion
- Increase in material fatigue limits
- Reduced sliding friction coefficients, constant dimensions and high fitting accuracy
- Environmental sustainability (as no grinding dust is produced)
- Suitable for use on all standard machine tools
Product details Homepage Product request
Roller burnishing tools for through hole
Roller burnishing tools for through hole
Multi-roller burnishing tools
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
Depending on the burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.

ADVANTAGES
- Workpiece is not subjected to lateral forces
- Reduced machining times
- Harder surface layers
- Increase in fatigue strength
- Greater contact area due to plateau formation
- Higher surface resistance to wear and corrosion
- Increase in material fatigue limits
- Reduced sliding friction coefficients, constant dimensions and high fitting accuracy
- Environmental sustainability (as no grinding dust is produced)
- Suitable for use on all standard machine tools
Product details Homepage Product request
Single-roller burnishing tool for internal-, external- and taper machining
Single-roller burnishing tool for internal-, external- and taper machining
Single-roller burnishing tool
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
internal-, external-, and taper machining
square shank 25 mm
from 35 mm
up to 200 m/min
0.05 – 0.3 mm/rev
up to 0.02 mm
up to 0.5 mm
emulsion or oil; filtration of the lubricant (<40 μm) can improve the surface quality and the tool life
surface roughness up to (Rz) 15 μm
up to 45 HRC
This single roller burnishing tool is used for burnishing rotationally symmetrical internal and external diameters. It also can be used for taper machining.

Advantages
- Universally usable
- Easy to use
- Slim design
- Fast return of investment
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Variable single-roller burnishing tool
Variable single-roller burnishing tool
Single-roller burnishing tool
Baublies AG (BAUBLIES GROUP)
Roller burnishing tools
shafts, contours, recess grooves, plane surfaces
square shank 20/25/32/40 mm
±90 ° in 15 °-steps adjustable
2 mm
up to 200 m/min
0.05 – 0.3 mm/rev
up to 0.02 mm
up to 1 mm
emulsion or oil; filtration of the lubricant (< 40 μm) can improve the surface quality and the tool life
surface roughness (Rz) up to 15 μm
up to 45 HRC
Variable single-roller burnishing tool for smoothing and hardening internal and
external contours.
Variable single-roller burnishing tools are flexibly adjustable for various contours and can also be used in hard-to- reach places. The rolling unit can be swiveled by 180°.

ADVANTAGES
- Adjustable angle for various contours
- Optimal design of the rollers for profile machining
- Universally applicable due to compact design
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Internal roller burnishing tool PICCOLINO
Internal roller burnishing tool PICCOLINO
Multi-roller burnishing tool
BAUBLIES AG
Roller burnishing tools
blind hole and through hole
as required
as required
4mm
-0.1 to +0.1 mm
from Ø 8 mm
up to 0.02 mm
up to 0.03 mm
clockwise (M3)
always in rapid traverse (G0)
Emulsion or oil
surface roughness (Rz) up to 12 µm tolerance IT8 or better
up to 45 HRC
PICCOLINO internal roller burnishing tools are a particularly compact design for use on machines with limited working space, such as multi-spindle and Swiss-Type lathes or rotary transfer machines.

ADVANTAGES:
- Very short machining time
- Surface finishes of the highest quality
- Easy to maintain
- High productivity
- Both workpiece or tool can rotate
- Fast return of investment
- Usable on all common machines (no special machine required)

The best surface quality fast - that's a main characteristic of Baublies multi-roller burnishing tools. Depending on the roller burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.
Product details Homepage Product request