BAUBLIES GROUP
Products
Non-cutting surface treatment and thread production
97
Baublies AG
Roller finishing and deep rolling tools
Diamond burnishing for internal use of plane surfaces
| Internal plane surfaces | |
| cylindrical shank from Ø 16 mm | |
| up to 50 m/min. referred to the biggest rolling diameter | |
| 0.05 mm/rev | |
| up to 0.01 mm | |
| up to 1 mm | |
| emulsion or oil; filtration of the lubricant (<40 μm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 8 μm | |
| up to 45 HRC |
Shape bound tool for smoothening and strain hardening of plane surfaces.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Universally applicable
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Cost-effective/?low investment
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Universally applicable
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Cost-effective/?low investment
COLIBRI Diamond burnishing tools for external machining
|
Diamond-burnishing swiss lathe
BAUBLIES AG
Roller finishing and deep rolling tools
| shafts and external contours | |
| square shank, left or right holfer, cylindrical shank | |
| up to 150 m/min | |
| 0.05 - 0.2 mm/rev | |
| up to 0.02 mm | |
| up to 1 mm | |
| emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 15 µm | |
PERFECT FINISH FOR SOPHISTICATED WORKPIECES.
Small, fine and in excellent Baublies quality: these are the new burnishing tools that we have developed especially for filigree applications. We have optimized our many years of knowhow in diamond burnishing for the machining of small precision parts and thin-walled workpieces in a compact form.
ADVANTAGES:
- Highest surface quality and hardening
- Universally applicable
- Simple to use
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Compact design available for machines with limited tool space
- Tolerance compensation through spring-loaded design
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Changeable diamond insert
- Diamond inserts available in different lengths
- Diamond radii from 0.4 - 5 mm available
- Diamond indexed for multiple machining
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond burnishing tools from the COLIBRI series are always optimally suitable when the peak-to-valley height of filigree workpieces is to be minimized and at the same time the strength is to be increased.
Small, fine and in excellent Baublies quality: these are the new burnishing tools that we have developed especially for filigree applications. We have optimized our many years of knowhow in diamond burnishing for the machining of small precision parts and thin-walled workpieces in a compact form.
ADVANTAGES:
- Highest surface quality and hardening
- Universally applicable
- Simple to use
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Compact design available for machines with limited tool space
- Tolerance compensation through spring-loaded design
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Changeable diamond insert
- Diamond inserts available in different lengths
- Diamond radii from 0.4 - 5 mm available
- Diamond indexed for multiple machining
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond burnishing tools from the COLIBRI series are always optimally suitable when the peak-to-valley height of filigree workpieces is to be minimized and at the same time the strength is to be increased.
Diamond burnishing tool for holes and contours
|
Diamond burnishing tools
Baublies AG
Roller finishing and deep rolling tools
| internal holes and contours | |
| cylindrical shank Ø 20/25/32/40 mm with clamping surface | |
| up to 150 m/min | |
| 0.05–0.2 mm/rev | |
| up to 0.02 mm | |
| up to 1 mm | |
| emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 15 µm | |
Diamond burnishing tools for internal use are non-intrinsic tools for smoothening and work hardening of holes and contours.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5 mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond-burnishing tools: for highest precision
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished.
In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range.
Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5 mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond-burnishing tools: for highest precision
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished.
In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range.
Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.
Diamond burnishing tool für recessing
|
Diamond burnishing tools
Baublies AG
Roller finishing and deep rolling tools
| chamfers, recesses and flat surfaces | |
| square shank 12/16/20 mm, left hand or right hand | |
| up to 150m/min | |
| 0.05−0.1mm/rev | |
| emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 10 µm | |
Diamond burnishing tools are shaped tools for smoothing and work hardening of chamfers, recesses and flat surfaces.
ADVANTAGES
- Universally useable
- Suitable for hard machining and thin walled workpieces
- Slim design enables the application in small spaced machine tools
- Adjustable diamond insert (angle)
- Changeable diamond insert
Diamond-burnishing tools: for highest precision
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished.
In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range.
Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.
ADVANTAGES
- Universally useable
- Suitable for hard machining and thin walled workpieces
- Slim design enables the application in small spaced machine tools
- Adjustable diamond insert (angle)
- Changeable diamond insert
Diamond-burnishing tools: for highest precision
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished.
In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range.
Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.
Variable (straight) diamond burnishing tool for shafts and contours
|
Diamond burnishing tools
Baublies AG
Roller finishing and deep rolling tools
| external shafts and contours | |
| square shank 20 × 32/25 × 32/32 × 32 | |
| 180° | |
| 36 × 5° | |
| up to 150 m/min | |
| 0.05–0.2 mm/rev | |
| up to 0.02 mm | |
| up to 1 mm | |
| emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 15 µm | |
Variable diamond burnishing tools for external use are non-intrinsic tools for smoothening and work hardening of shafts and contours. Due to the swiveling diamond these tools are very versatile.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5?mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond smoothing tools: for highest precision
Diamond smoothing tools extend the range of applications for smoothing and strengthening surfaces of hardened materials up to over 60 HRC.
A diamond glides over the surface to be smoothed. As soon as the yield point of the material is exceeded, the profile tips on the workpiece surface flow into the adjacent recesses in the µm range. Since the contact area between the workpiece and the diamond is smaller than in the case of machining by means of rollers, the plastic cold deformation can take place with less force.
Diamond smoothing tools are used in areas where single and multi-roll tools reach their limits due to material properties or the geometry of the workpiece. Diamond smoothing tools are available for both internal and external machining.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5?mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond smoothing tools: for highest precision
Diamond smoothing tools extend the range of applications for smoothing and strengthening surfaces of hardened materials up to over 60 HRC.
A diamond glides over the surface to be smoothed. As soon as the yield point of the material is exceeded, the profile tips on the workpiece surface flow into the adjacent recesses in the µm range. Since the contact area between the workpiece and the diamond is smaller than in the case of machining by means of rollers, the plastic cold deformation can take place with less force.
Diamond smoothing tools are used in areas where single and multi-roll tools reach their limits due to material properties or the geometry of the workpiece. Diamond smoothing tools are available for both internal and external machining.
Variable diamond burnishing tool for holes and contours
|
Diamond burnishing tools
Baublies AG
Roller finishing and deep rolling tools
| internal holes and contours | |
| cylindrical shank Ø 20/22/25/32/40 mm | |
| 240° | |
| 48 × 5° | |
| up to 150 m/min | |
| 0.05–0.2 mm/rev | |
| up to 0.02 mm | |
| up to 1 mm | |
| emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 15 µm | |
Variable diamond burnishing tools for internal use are non-intrinsic tools for smoothening and work hardening of holes and contours. Due to the swiveling diamond these tools are very versatile.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5?mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond-burnishing tools: for highest precision
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished.
In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range.
Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5?mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond-burnishing tools: for highest precision
Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished.
In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the µm range.
Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working with a reduced influence of force can take place. Baublies diamond roller burnishing tools advance into hardness and diameter areas in which conventional roller burnishing tools cannot be used due to the workpiece characteristics or geometry. With diamond-burnishing tools, all contours - internally and externally - can be roller-burnished and deep-rolled.
Variable diamond burnishing tool for shafts and contours
|
Diamond burnishing tools
Baublies AG
Roller finishing and deep rolling tools
| external shafts and contours | |
| square shank 16/20/25 mm left or right hand | |
| 240° | |
| 48 × 5° | |
| up to 150 m/min | |
| 0.05–0.2 mm/rev | |
| up to 0.02 mm | |
| up to 1 mm | |
| emulsion or oil; filtration of the lubricant (< 40 µm) can improve the surface quality and the tool life | |
| surface roughness (Rz) up to 15 µm | |
Variable diamond burnishing tools for external use are non-intrinsic tools for smoothening and work hardening of shafts and contours. Due to the swiveling diamond these tools are very versatile.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5?mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond smoothing tools: for highest precision
Diamond smoothing tools extend the range of applications for smoothing and strengthening surfaces of hardened materials up to over 60 HRC.
A diamond glides over the surface to be smoothed. As soon as the yield point of the material is exceeded, the profile tips on the workpiece surface flow into the adjacent recesses in the µm range. Since the contact area between the workpiece and the diamond is smaller than in the case of machining by means of rollers, the plastic cold deformation can take place with less force.
Diamond smoothing tools are used in areas where single and multi-roll tools reach their limits due to material properties or the geometry of the workpiece. Diamond smoothing tools are available for both internal and external machining.
ADVANTAGES
- Simple to use
- Compact design available for machines with limited tool space
Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4?5?mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
Diamond smoothing tools: for highest precision
Diamond smoothing tools extend the range of applications for smoothing and strengthening surfaces of hardened materials up to over 60 HRC.
A diamond glides over the surface to be smoothed. As soon as the yield point of the material is exceeded, the profile tips on the workpiece surface flow into the adjacent recesses in the µm range. Since the contact area between the workpiece and the diamond is smaller than in the case of machining by means of rollers, the plastic cold deformation can take place with less force.
Diamond smoothing tools are used in areas where single and multi-roll tools reach their limits due to material properties or the geometry of the workpiece. Diamond smoothing tools are available for both internal and external machining.
