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BAUBLIES GROUP Products

Non-cutting surface treatment and thread production

WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools

Axial rolling heads modular

Threads of the highest surface quality are produced in an unparalleled wide operating range with the use of the axially operated WAGNER® thread rolling head.
The large machining capacities of the individual rolling head types are made possible by the quick and easy replacement of the roller holders. These differ in the working range and the holder angle.
Other forming operations such as knurling, beading, rolling and smoothing can also be carried out. The heads are suitable for stationary or rotational use.
The axial head is closed by radial rotation of the closing handle or respectively by an automatic closing device. The opening mechanism of the head is triggered by the feed stop and the rollers release the workpiece.

APPLICATION AREAS
- right-hand and left-hand threads as well as standard and fine pitch threads, pipe threads, trapezoidal threads and special threads
- profile rollers available for special applications such as rollers for lubrication grooves, knurling or smoothing
- rotating and stationary designs for use on lathes, machining centres, Rotary transfer machines and special machines
- machining of long threads ? suitable for both small series and large batch sizes

ADVANTAGES
- Reduction of acquisition costs due to modular design
- Precision thread rolls of the highest quality
- Self-opening for non-contact return flow
- Machining of threads with different profile shapes, right- and left-handed with only possible with one head
- Highest productivity
- High flexibility on almost all machines due to commercially available holders
- Short processing times

With the Wagner axial rolling head, threads with various profile shapes can be produced in a short time.
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Tangential rolling heads
Tangential rolling heads
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Tangential rolling heads
With the Wagner tangential rolling tool, threads of the highest surface quality are produced with the shortest machining times.

The tangential rolling attachment is mounted with the adapter on the tool carrier, e.g. a turret disc.
It moves at a constant feed rate onto the rotating workpiece. The thread rolls are set in rotation by contact with the workpiece and form the thread as the tool carrier continues to feed. As soon as the thread rolls are centered on the workpiece, the rapid return is initiated and the workpiece is released.
Highest productivity can be achieved by using precise thread rolls with maximum service life. These are adapted in diameter, pitch and shape to the thread to be rolled.
Wagner tangential rolling tools are available in various sizes and are suitable for machining workpieces from Ø 2 - 72 mm.

Best roll results with fine threads are achieved by using our tool variant "F". For threads with very small pitches, it is important to keep the axial play of the thread rolls as low as possible. With the patented WAGNER axial clearance fine adjustment, the axial roller clearance can be minimised in 0.02 mm steps. Fine adjustment is available as an option.

Profile rollers for special applications such as rollers for lubrication grooves, knurling or smoothing are also available.

fields of application
- Cylindrical and conical threads, right- and left-hand threads as well as regular and fine threads
- Thread behind a collar
- Thread to close to a collar
- Very short threads
- Thread with workpiece end not free
- Thread with very short outlet

advantages
- Large working range
- Long service life due to large rollers and high rigidity of the tool body
- Particularly low maintenance
- The rolled threads are suitable for high loads due to their uninterrupted grain flow.
- Durable, wear-resistant and corrosion-resistant threads
- High flexibility due to numerous adapter variants for use on different machines, e.g. single-spindle and multi-spindle lathes as well as special machines
- Short processing time
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Axial rolling heads HELIX
Axial rolling heads HELIX
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Axial rolling heads HELIX
Our expert for thread rolling

- Very compact tool
- Above average thread roll diameters extend the tool life
- Front panel with large bore for large collar diameters
- Unrivalled large working range (nominal ø 10 mm to 22 mm) for e.g. long threads
- Sustainable: wear parts that can be replaced at low cost
- Coating for max. wear protection
- User-friendly due to easy handling and replaceable wear parts
- Locking with max. service life
- Stable mounting of the exchangeable shanks (for all common interfaces)
- Closing lever steplessly positionable
- Simple and precise fine adjustment due to stop on both sides
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Tangential rolling head with stem
Tangential rolling head with stem
Thread rolling tool
WAGNER TOOLING SYSTEM BAUBLIES GMBH
Thread rolling tools
Tangential rolling head with stem
Only WAGNER offers tangential rolling tools with pre-assembled rollers. This makes it possible to roll threads directly to the collar or chuck. Naturally with the shortest processing times.

These tools are designed for use on all common lathes with a controlled feed movement.

advantages
- Problem solver for demanding workpiece geometries
- Simple operation
- Easy and fast roll change
- Simple diameter correction
- Sturdy tool body
- Short processing time
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