World Premiere: DMV 60 | DMV 110: 3-axis machining redefined
Munich. In the new DMV series, DMG MORI combines the strengths of earlier 3-axis machining centers with pioneering innovations that meet the increasing requirements in manufacturing. The development of the DMV 60 and DMV 110 has thus been closely aligned with the Machining Transformation (MX). Based on the four pillars of Process Integration, Automation, Digital Transformation (DX) and Green Transformation (GX), DMG MORI is shaping the future of manufacturing with this concept. As 3-axis machines, the two DMV models occupy an important position in numerous industries – wherever high-performance machining of precise workpieces with simple geometries is required. In this way, they are proving to be a valuable building block in a competitive production environment including die & mold, medical, automotive and aerospace sectors, among others. In these industrial fields productive machining of the most common materials, from aluminum and stainless steel to titanium alloys, is crucial.
Stable basis for efficient machining of precise workpieces
The optimized monolithic machine bed of the DMV machines, solid cast parts and roller guides in all axes ensure high rigidity during machining. The 1,400 x 600 mm table can be loaded with up to 1,700 kg in the case of the larger model (DMV 60: 900 x 600 mm, 1,000 kg), meaning that the DMV models are designed for a very wide range of components. The travel paths of the DMV 110 are 1,100 x 600 x 510 (DMV 60: 600 x 600 x 510). The machine is available with the full range of spindles: starting from a 12,000 rpm spindle, through a 15,000 rpm high-torque spindle, ending at a speedMASTER with 20,000 rpm – all of them with BIG PLUS interface. A combination of powerful spindle with high dynamic and rapid traverse of 42 m/min results in great cutting performance. Direct drive transmission in the X and Y axes and direct measuring systems in the linear axes ensure high positioning accuracy, which in turn increases machining accuracy. The same applies to the optimum temperature compensation, which ensures high thermal stability.
Reduced non-productive times and autonomous production
Both machines are available in standard with 30-pocket tool magazine which capacity can be extended to 60 or even 120 stations as option. The large number of tools enables the use of sister tools or loading for a high variety of parts, which contributes to the high flexibility of the DMV machining centers and can significantly reduce non-productive times. On top of that, the magazine can be set up parallelly through the side loading station without interrupting the machining process. In addition, various automation options also support the high level of flexibility in autonomous production, making it easy to integrate the DMV machines into the Machining Transformation (MX). The range includes the Robo2Go Milling, the universal PH 150 pallet handling system and the modular PH Cell 300.
Digital transformation with CELOS X and energy-efficient operation
On the control side, the DMV models are equipped with CELOS X on the intuitively operated ERGOline X panel. Either a SINUMERIK 840D or a HEIDENHAIN TNC 7 support programming with graphical display. CELOX X also allows seamless integration into company networks, which further advances the digital transformation. With a view to the green transformation, the energy consumption of the DMV machines has been reduced by ten percent compared to the predecessor. The resource-saving operation also has a positive impact on profitability.
Munich. In the new DMV series, DMG MORI combines the strengths of earlier 3-axis machining centers with pioneering innovations that meet the increasing requirements in manufacturing. The development of the DMV 60 and DMV 110 has thus been closely aligned with the Machining Transformation (MX). Based on the four pillars of Process Integration, Automation, Digital Transformation (DX) and Green Transformation (GX), DMG MORI is shaping the future of manufacturing with this concept. As 3-axis machines, the two DMV models occupy an important position in numerous industries – wherever high-performance machining of precise workpieces with simple geometries is required. In this way, they are proving to be a valuable building block in a competitive production environment including die & mold, medical, automotive and aerospace sectors, among others. In these industrial fields productive machining of the most common materials, from aluminum and stainless steel to titanium alloys, is crucial.
Stable basis for efficient machining of precise workpieces
The optimized monolithic machine bed of the DMV machines, solid cast parts and roller guides in all axes ensure high rigidity during machining. The 1,400 x 600 mm table can be loaded with up to 1,700 kg in the case of the larger model (DMV 60: 900 x 600 mm, 1,000 kg), meaning that the DMV models are designed for a very wide range of components. The travel paths of the DMV 110 are 1,100 x 600 x 510 (DMV 60: 600 x 600 x 510). The machine is available with the full range of spindles: starting from a 12,000 rpm spindle, through a 15,000 rpm high-torque spindle, ending at a speedMASTER with 20,000 rpm – all of them with BIG PLUS interface. A combination of powerful spindle with high dynamic and rapid traverse of 42 m/min results in great cutting performance. Direct drive transmission in the X and Y axes and direct measuring systems in the linear axes ensure high positioning accuracy, which in turn increases machining accuracy. The same applies to the optimum temperature compensation, which ensures high thermal stability.
Reduced non-productive times and autonomous production
Both machines are available in standard with 30-pocket tool magazine which capacity can be extended to 60 or even 120 stations as option. The large number of tools enables the use of sister tools or loading for a high variety of parts, which contributes to the high flexibility of the DMV machining centers and can significantly reduce non-productive times. On top of that, the magazine can be set up parallelly through the side loading station without interrupting the machining process. In addition, various automation options also support the high level of flexibility in autonomous production, making it easy to integrate the DMV machines into the Machining Transformation (MX). The range includes the Robo2Go Milling, the universal PH 150 pallet handling system and the modular PH Cell 300.
Digital transformation with CELOS X and energy-efficient operation
On the control side, the DMV models are equipped with CELOS X on the intuitively operated ERGOline X panel. Either a SINUMERIK 840D or a HEIDENHAIN TNC 7 support programming with graphical display. CELOX X also allows seamless integration into company networks, which further advances the digital transformation. With a view to the green transformation, the energy consumption of the DMV machines has been reduced by ten percent compared to the predecessor. The resource-saving operation also has a positive impact on profitability.