DMG MORI
Products
7071
Electroerosive and electrochemical machines
Laser eroding machines
LASERTEC 50 Shape Femto
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Laser eroding machine
DMG MORI Global Marketing GmbH
Laser eroding machines
| Travel |
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| 500 mm | |
| 460 mm | |
| 700 mm | |
| Machine control |
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| Siemens | |
Generation of high-end surfaces in high-performance materials up to Ra <0.1 µm with femtosecond laser
5-axis laser precision machine for complex prototypes as well as special processing
made of carbide, powder-metal steels, ceramics and other advanced materials.
Best machine features for high-end machining
3D laser ablation for the production of miniature molds, extrusion dies, inscriptions and engravings
5-axis laser precision machine for complex prototypes as well as special processing
made of carbide, powder-metal steels, ceramics and other advanced materials.
- Linear drives with acceleration > 1 g
- Highly dynamic torque motors in both rotary axes (B- and C-axis)
- Compact machine design with only 4 m² footprint
Best machine features for high-end machining
- Tunable laser source with variable pulse length and burst modes
- High positioning accuracy of ≤ 8 μm
- CCD camera and 3D measuring probe for fast setup
3D laser ablation for the production of miniature molds, extrusion dies, inscriptions and engravings
- Contact-free machining without need of electrodes and without tool wear
- Highest repeatability and reproducability
- Machining of standard materials up to Advanced materials like glass, ceramics and tungsten carbide
- Surface qualities up to Ra < 0,1 µm in carbide tools
Laser machining center
LASERTEC 50 PrecisionTool
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Laser machining center
DMG MORI Global Marketing GmbH
Laser machining center
| Travel |
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| 500 mm | |
| 500 mm | |
| 700 mm | |
| Machine control |
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| Siemens | |
Take advantage of the unique quality and machining advantages for tools up to Ø 355 mm!
NEW: High Speed Mode 3.0 – 210 % faster speed and 56 % lower cost per part compared to EDM!
Established software features - the easiest switch from eroding to laser processing!
5-axis laser precision machine for processing diamond tools up to Ø 355 mm and 420 mm in length
State-of-the-art CNC-control
PH50 -The most compact and cost effective pallet automation of DMG MORI
NEW: High Speed Mode 3.0 – 210 % faster speed and 56 % lower cost per part compared to EDM!
- Laser finishing of diamond tools with up to 3.0 mm/min
- Individual edge preparation: < 1 µm sharp edge
- 3, 6, 9, 12, 15 µm defined edge roundness as well as egative chamfers
- Longer tool life up to factor 2,5 due to laser machining
Established software features - the easiest switch from eroding to laser processing!
- Industry standard (GTR) as a programming solution allows the import of existing EDM projects
- Minimal training required when switching from eroding to lasers
- EndMill software - programming of rotary tools
- TurningTools software - programming of fixed tools
- ChipBreaker Software - programming of chip breakers and negative chamfers
5-axis laser precision machine for processing diamond tools up to Ø 355 mm and 420 mm in length
- Linear drives with acceleration > 1 g
- Highly dynamic torque motors in both rotary axes (B- and C-axis)
- Compact machine design with only 4 m² footprint
State-of-the-art CNC-control
- Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organisation
- LASERSOFT software packages for machining shank and HSK tools, ISO and special cutting inserts, chip breakers
PH50 -The most compact and cost effective pallet automation of DMG MORI
- Small footprint - only 2.7 m² (1.6 × 1.7 m)
- Operation directly on the machine control
- Up to 6 HSK-63 tools ø 355 mm / l = 370 mm, 11 tools ø 200 mm / l = 440 mmor up to 21 tools ø 90 mm / l = 440 mm, also Schunk and Erowa pallets possible
LASERTEC 20 PrecisionTool
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Laser centre for other processing methods
DMG MORI Global Marketing GmbH
Laser machining center
| Travel |
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| 200 mm | |
| 400 mm | |
| 280 mm | |
| Machine control |
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| Siemens | |
Diamond tool machining with up to 3 mm / min and up to 56% lower costs per part compared to eroding
NEW: High Speed Mode 3.0 – 210 % faster speed
and 56 % lower cost per part compared to EDM!
Established software features - the easiest switch from eroding to laser processing!
Highly dynamic 5-axis precision machine in the portal design with 5 µm positioning accuracy, compact with a 3.5 m² footprint
State-of-the-art CNC-control
Automation solution with integrated linear magazine PH 10 | 100
NEW: High Speed Mode 3.0 – 210 % faster speed
and 56 % lower cost per part compared to EDM!
- Laser finishing of diamond tools with up to 3.0 mm/min
- Individual edge preparation: < 1 µm sharp edge
- 3, 6, 9, 12, 15 µm defined edge roundness as well as egative chamfersLonger tool life up to factor 2,5 due to laser machining
- 5-axis separation of cutting inserts out of blanks up to 10x faster than conventional wire EDM (machine version PreCut).
Established software features - the easiest switch from eroding to laser processing!
- Industry standard (GTR) as a programming solution allows the import of existing EDM projects
- Minimal training required when switching from eroding to lasers
- EndMill software - programming of rotary tools
- TurningTools software - programming of fixed tools
- ChipBreaker Software - programming of chip breakers and negative chamfers
Highly dynamic 5-axis precision machine in the portal design with 5 µm positioning accuracy, compact with a 3.5 m² footprint
- Highly dynamic through linear drives in the X-, Y-, Z-axis with > 2 g
- Integrated swivel rotary table (4th / 5th axis come standard) with torque technology, –10° / +130°
- Precision cooling in all axis
State-of-the-art CNC-control
- Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organisation
- LASERSOFT software packages for machining shank and HSK tools, ISO and special cutting inserts, chip breakers
Automation solution with integrated linear magazine PH 10 | 100
- Compact and integrated design with a 6 m² footprint
- Handling of cutting discs, shaft tools and tools with HSK-holder (combination of different tool types possible)
- Up to 12 tools ø 200 mm / l = 260 mm or up to 54 tools ø 85 mm / l = 140 mm
Laser centres for other processing methods
LASERTEC 100 PowerDrill
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Laser centre for other processing methods
DMG MORI Global Marketing GmbH
Laser centres for other processing methods
| Travel |
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| 1600 mm | |
| 1000 mm | |
| 1000 mm | |
| Machine control |
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| Siemens | |
The benchmark for laser drilling of large turbine components
Laser precision machine for all demanding 5-axis drilling operations up to 1,100 mm component diameter with a maximum height of 1,500 mm
State-of-the-art components for the best performance
Available as a machine version PowerDrill for pure laser drilling or version PowerShape (from Q1/2023) for machining of shaped hole geometries with conical exit funnels
Technology leader in 5-axis precision laser drilling of cooling air holes for aerospace and IGT
Laser precision machine for all demanding 5-axis drilling operations up to 1,100 mm component diameter with a maximum height of 1,500 mm
- New traveling column concept for constant rigidity and increased positioning accuracy P10 (DIN ISO 2230-2) in the entire work area
- Larger work area
- X = 1000 Y = 1000 Z = 1000 (LASERTEC 100 PowerDrill)
- X = 1600 Y = 1000 Z = 1000 (LASERTEC 160 PowerDrill)
- High dynamics through linear drives for X / Y 80 m / min; 7 m / s² as well as an optimized cooling concept with water-cooled motors, linear guides and ball screw drive
State-of-the-art components for the best performance
- Application-specific axis configurations for maximum flexibility through various laser head kinematics (optional B-axis head ± 150 °) and table variants (B- / C-axis)
- e.g. variable collimation, breakthrough detection, capacitive distance sensors, conoscopic sensor, optional tool changer etc.
- Available with high precision 12-23 kW QCW-fibre laser
Available as a machine version PowerDrill for pure laser drilling or version PowerShape (from Q1/2023) for machining of shaped hole geometries with conical exit funnels
- Complete series with Siemens 840D solutionline and special LASERSOFT PowerDrill / PowerShape software packages
Technology leader in 5-axis precision laser drilling of cooling air holes for aerospace and IGT
- Contact-free machining without need of electrodes and without tool wear
- Highest repeatability and reproducability
- Different laser sources for varios applications
- High-speed shutter enables Synchro-Drill (synchronised laser drilling with
- a rotating component)
- PatternDrilling: Laser drilling of segments or single rows
LASERTEC 50 PowerDrill
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Laser centre for other processing methods
DMG MORI Global Marketing GmbH
Laser centres for other processing methods
| Travel |
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| 500 mm | |
| 500 mm | |
| 700 mm | |
| Machine control |
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| Siemens | |
Highly dynamic 5-axis laser precision machine with linear drives
Technology leader in 5-axis precision laser drilling of cooling holes for aerospace and energy turbines (IGT)
Laser precision machine for all demanding 5-axis drilling applications up to Ø 300 mm x 350 mm part size
Technology leader in 5-axis precision laser drilling of cooling holes for aerospace and energy turbines (IGT)
- Contact-free machining without need of electrodes and without tool wear
- Highest repeatability and reproducability
- Different laser sources for various applications
- Shaped hole machining up to 10x faster than wire EDM and highest design liberty for the geometries
Laser precision machine for all demanding 5-axis drilling applications up to Ø 300 mm x 350 mm part size
- Linear drives in X / Y with acceleration > 1 g as well as highly dynamic torque motors in both rotary axes (B- and C-axis)
- Clear structured working area with best accessability to the workpiece
- Compact machine design with only 4 m² footprint
- High positioning accuracy of ≤ 8 μm
- CCD camera and 3D measuring probe for fast setup
- High precision QCW-fibre laser (up to 23 kW)
- Laser drilling using PowerDrill and creating shaped holes with conical exit fans using PowerShape machine version.
- Complete series with Siemens 840D solutionline and dedicated software features for laser machining (LASERSOFT PowerDrill / PowerShape)
- Holistic process chain with drilling and fan shaping by using both machine versions, LASERTEC PowerDrill and PowerShape and gaining the benetifs of data transfer and repeatability.
