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DMG MORI

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DMG MORI EMEA Holding GmbH
Walter-Gropius-Str.7
80807 München
Germany
+49 (0) 89 / 24 88 359 00
+49 (0) 89 / 24 88 359 02

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CTX beta 1250 TC (Reference-Nr. 071771)

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  • Reference number 071771
    Manufacture Year 2024
    Operation Hours not applicable
  • Metal working machines
  • Machining centres
  • Machining centres (Universal)
  • DMG MORI
  • Siemens

  • Working area
    Swing diameter over guide ways 500 mm
    Turning diameter 500 mm
    Max. Turning Length 1200 mm
    Bar diameter max. 65 mm
    General
    - Compound slides with turning/milling spindle as integrated spindle motor, with hydr. locking at turning acceptance HSK-63A DIN 69893 - Y-axis ± 125 mm - B-axis ±120° with pneumatic locking - Absolute direct gauging system in the X, Y, Z linear axes - Coolant pump 12 bar; 23l/min - Cooling system for spindle motor, turning/milling spindle, B-axis torque motor; Control: CELOS with Siemens 840D sl Operate
    Work spindle (left)
    Spindle nose Flat flange
    Diametre of spindle nose 170h5 mm
    Spindle bore 87 mm
    Spindle diametre on front bearing 130 mm
    Main drive 1
    Drive power (100% DC) 25 kW
    Drive power (40% DC) 32 kW
    Speed range - 5000 rpm
    Torque (100% DC) 280 Nm
    Max. torque (40% DC) 360 Nm
    Turning-milling spindle
    Spindle taper HSK-A 63 DIN 69893
    Spindle speed -12000 rpm
    Drive power (100% DC) 19 kW
    Drive power (40% DC) 22 kW
    Torque (100% DC) 85 Nm
    Torque (40% DC) 120 Nm
    locking moment 850 Nm
    Floor space/Weight
    Dimensions (L x W x H) 5,86 x 2,07 x 2,3 m
    Weight approx. 12000 Kg

  • Excentric turning and milling operation Excentric turning and milling operation (only with Siemens control)
    crownHobbing crownHobbing Technology cycle with dialog-guided programming for the production of hirth gearing by the method of impact tooth milling. This option contains the technology cycle with the corresponding input mask.
    5-axis simultaneus machining 5-axis simultaneous machining
    Interpolation turning Turning-recessing cycle Manufacture of simple sealing Surfaces and grooves using turn/mill centers
    Counter spindle centre Complete machining of shaft components without process interruptions on turn/mill centers with counter spindle. Cycle for automatic exchange of a center into the counter spindle and back into the tool magazine. The centre is not included in the delivery
    Technologie cycle alternating speed Technology cycle for the application of an alternating speed for vibration sensitive set-ups (Only in conjunction with Siemens control)
    Polygon Turning Polygon Turning for machining of elliptic and polygonal shapes on end faces Note: Only in combination with option B-A0326 Excentric turning and milling operation
    Program state control With the program state control of the part state is retained on the control and / or influenced. Particularly suitable for multi-channel machines.
    Run-time monitor Graphic display of the program runtime (main and idle times) of up to 3 channels on the control system
    Tool sort cykle Order of the tools in the chain magazine according to the respective call in editing program. Time-optimized sort in chain magazine by using the shuttle instead of the spindle. No relocation of multitools.
    gearSKIVING 2.0 Technology cycle for machining of straight, helical or convex (convex only for external gears) internal or external gears with conical shaped skiving tools up to module 4 (CTX TC / TC 4A) module 2 (CTV DF)
    Broaching Technology cycle with dialog-guided programming for the production of any keyways according to DIN6885 or driving grooves according to DIN138 with standard tools. This option contains the technology cycle with the corresponding input mask.
    Y-Axis Parting Technology cycle to parting off the workpiece by the Y-axis to achieve significantly higher feed, more process stability and less material loss. This option contains the technology cycle with the corresponding input mask to simplify the operation and
    Tool Balance Assistant Technology cycle for calculating and monitoring the maximum permissible rotational speed limit of the rotating tool used in the milling spindle. This rotational limit can be Automatically calculated in the cycle for each tool to be balanced, depending on
    3D quickSET extension package 3D quickSET extension package for each further machine - For review and correction of the kinematic accuracy of conventional turning and 5-axis simultaneous machining - Requires 5-axis simultaneous machining Only in combination with measuring prob
    Polygon/Oval Milling Polygon/Oval Milling technology cycle for programming oval (P2G) and polygonal (P3G and P4H) geometries on the control. Attention: Only in connection with 5-axis simultaneous machining
    ATC Application Tuning Cycle ATC - Demand-oriented adjustment of axis dynamics for machining tasks: accuracy (contour accuracy) / surface (smoothing) / speed (high dynamics) - Beneficial for turning-milling operations (2+1 / 3+2 / 5-axis simultaneous)
    Reduced price, ATC Reduced price, selection of ATC and 5-axis simultaneous machining
    autoCHUCK 2.0 Technology cycle for automatic determination and adjustment of the drive parameters of main and counter counter spindle to optimize the control and positioning behavior as a depending on the component and chuck weight. An automatic reparameterization of t
    Gear Broaching Technology cycle for pushing internal and external gear teeth on components with single-tooth or multi-tooth shaping tools. The workpiece, the tool and the process parameters can be specified via an operating mask by the user. Important settings of
    FreeTurn Technology cycle for easy use of FreeTurn tools from CERATIZIT. It enables the setting of any angle of the available cutting edges and contributes to the simple integration of the tools in the NC program. Pressing or pulling cuts are freely adjustable.
    Excentric Grinding Technology cycle for grinding excentric cylinders.
    Polygon/Oval Grinding Technology cycle for grinding harmonious non-circular geometries (polygon shapes and ellipses). The cycle offers the possibility to program triangular polygons according to DIN32711 (e.g. Capto) and square polygons in a dialog and to machine them very f
    Multi-thread cycle 2.0 Multi-thread cycle 2.0 Cycle to create position orientated threads with free contours, pitches and free number of threads, e.g. for big transmission or special threads. Targeted overlapping of threads with cross-holes, e.g. redirection systems with bal
    safeRETREAT Technology cycle for safe decoupling of tool and component in the event of an emergency stop actuation triggered by the user. Once purchased, the option is exercised in the purchased cycles gearSKIVING 2.0, Multithreading 2.0, crownHOBBING and gearHoning
    gearHONING The technology cycle for finishing gears by the honing process. The aim is to improve the surface and form quality (concentricity, flank, profile) after gearSKIVING.
    AAC Automatic Approaching Cycle AAC Automatic Approaching Cycle Technology cycle for detecting the contact between tool and workpiece for automatic approach, without additional sensors.
    gearSHAPING Technology cycle to produce internal and external spur gears via gear shaping. Gear modules between 0.3 – 1.5 can be manufactured as standard with an overall quality of 8 according to DIN 3961. Depending on the material-tool pairing, the required gear
    Main spindle ISM 102 Main spindle as integrated spindle motor ISM 102 -drive power 28/37 KW (37.5/49.5 hp) (100/40% d.c.) -torgue 600/700 Nm (442.56/567.95 lbxft) (100/40% d.c.) -speed range 20-4000 rpm -partially hollow clamping device (hydr.) inner dia of draw tube 104 m
    Hollow clamping attachment, Ø 104 mm Hydraulic hollow clamping attachment dia. 104 mm (4.09 inch) Pullforce 94 kN (21.132,04 lbf) at pmax 40 bar (580,151 psi) n max. = 3600 min-¹
    Chuck rinsing device, mainspindle Chuck rinsing device for main spindle, outside
    Chuck rinsing device, subspindle Chuck rinsing device for subspindle, outside
    Dynamic two-pressure clamping at the control, MS Dynamic two-pressure clamping at the control for the main spindle The clamping pressure can be specified by NC program
    Dyn. two-pressure clamping, motor-adj. valves CS Dynamic two-pressure clamping for the counter spindle with motor-adjustable valves The clamping pressure can be specified by the NC program
    Turn./mill. spindle, 20.000 rpm Turning-/milling spindle with increased spindle speed, instead of standard - Max. spindle speed 20.000 rpm - Power 19/22.5 kW (25.5/30.2 hp) (S1-100%d.c. / S3-40%d.c.-2min) - Torque 85/120 Nm (64.2/88.5 lbxft) (S1-100%d.c. / S3-40%d.c.-2min)
    Tailstock function for counter spindle Tailstock function for the counter spindle, mechatronic control of the supporting force, selectable per program Thrust force 250-600 daN, CTX beta / CTX beta TC. Thrust force 250-1200 daN, CTX gamma TC
    Counter spindle ISM 76 Counter spindle as integrated spindle motor ISM 76 synchronous (instead of tailstock) - Drive power 25/32 kW (S1-100%d.c. / S3-40%d.c.) - Torque 280/360 Nm (S1-100%d.c. / S3-40%d.c.) - Speed range 0-5000 rpm - Partial hollow clamping (hydraulic) - D
    Machine preparation for grinding Machine preparation for grinding consisting of: - Cycles for cylindrical grinding (outside and inside), cone grinding (outside and inside) and plane grinding (front side) - Cycles for dressing the grinding wheels - Dressing unit (2 pieces) on the
    Extension of the discharge chute about 300 mm Extension of the discharge chute at the chip conveyor about 300 mm
    BFU 8/20/80 bar, cooler, centrifuge Compact coolant system 8/20/80 bar with immersion cooler and centrifuge separator consisting of: - Coolant tank 1300 l - Pump output directly at the pump 8 bar 80 l/min, 20 bar 40 l/min 80 bar 11 l/min programmable via M-functions with coolant
    Hinged type chip conveyor Hinged typ chip conveyor incl. coolant tank and coolant pump, 6 bar (87 psi)/20 litre/min
    Mechanical oil mist extractor 1100m³/h Mechanical oil mist extractor, 1100 m³/h (38,830 ft³/h) with dirtiness indicator, class of filtration H13
    Workpiece touch probe RMP60, Renishaw Workpiece touch probe RMP60, Renishaw - Interchangeable in turning/milling spindle - Probe reception and tracer point with data transfer between probe and receiver by radio signals - Incl. measuring cycle package Inspection Plus Note: Custom
    Chain magazine for 80 tools HSK 63A Tool magazine, 80-fold chain magazine instead of 24-fold disc magazine, tool reception HSK-63A DIN 69893 -only with Siemens control-
    Automatic actuation of sliding cover, electrical Automatic actuation of sliding cover, electrical. (Remark: option B-L7250, automatic loading hatch is not possible)
    Protection Package Protection Package consisting of: - MPC 1.0 - Macine Protection Control - Easy Tool Monitor 2.0
    Electrical interface for Robo2Go Electrical interface standard Profibus for Robo2Go (Only at Siemens control) Incl. - Additional compressed air supply - Additional Ethernet interface - Power supply of the robot by the machine - User interface integrated into CELOS (with CELOS 3 as
    Package for tropical climate (ambient temp.50ºC) Package for tropical climate for ambient temperature of max. 50ºC, consisting of cooling system for control cabinet (until 50º) and machine
    proTIME proTIME Visualisation of the remaining runtime, remaining workpieces and the machine state
    Window rinsing of the security window Window cleaning of the security window of the working area door by compressed air (Remark: The employment of coolant can limited the view on the workpiece at machining)
    Digital Manufacturing Package Digital Manufacturing Package (1) IoTconnector Allows the use of the Online services from DMG MORI (2) Machine Data Connector (MDC) Standardized machine data interface Protocols: OPCUA, MTConnect, MQTT (3) NETservice Qualified support through internet-b
    Messenger V4 The latest version of DMG MORI Messenger displays web based the machine live status. It allows to analyze the machine run-time, downtime, alarms in individually configurable dashboards and transparently shows the actual status in the manufacturing shop
    Service Agent Service Agent Overview of all maintenance work on the machine
    Special equipment SK-2020-8503: Rotating dressing unit for CBN grinding wheels SK-2019-7553: SIEMENS Top Surface for SINUMERIK 840D sl
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