The DVS TECHNOLOGY GROUP and its companies BUDERUS Schleiftechnik, DISKUS WERKE Schleiftechnik, DVS Universal Grinding, PITTLER T&S, PRÄWEMA Antriebstechnik, Werkzeugmaschinenbau Ziegenhain, DVS Tooling and NAXOS-DISKUS Schleifmittelwerke will be exhibiting at the IMTEX in Bangalore, India.
DVS UGrind for increased productivity and flexibility in shop fabrication
DVS Universal Grinding presents the DVS UGrind for the small and medium-sized series production of shaft and chuck parts. The heart of the machine is the flexible multi-function turret, which is used for grinding, hard-turning and measuring processes in one clamping and without interruption. In this type of manufacturing, the majority of time and work effort is still spent on tooling set-up and preparation, such as the customized programming of the stock removal processes for workpieces of different sizes, weights and geometries. This inefficiency is now a thing of the past thanks to DVS UGrind together with the UCee user interface. Because this intuitive user guidance allows machining programs to be created quickly and easily even without in-depth programming knowledge being necessary.
Productivity-reducing machining steps such as continual measurement and repeated feeding until the required final dimension has been achieved after clamping are still part of everyday life in small to mid-size workshops. The DVS UGrind makes these steps unnecessary, because the measuring probe integrated in the multi-function head monitors and controls the machining process without the operator having to intervene.
The DVS UGrind can be extended by the ULoad automation cell for fully automated series production. With the aid of a flexible pivoting gripper, the shaft or chuck parts of up to 5 inches in diameter are guided quickly and precisely into the work chamber. Thanks to its own controller, the automation cell works independently and can even be connected to UGrind machines that are already in operation.
PRÄWEMA Antriebstechnik: “Vario Cross Honing” for extremely precise gearing surfaces
PRÄWEMA Antriebstechnik GmbH from Eschwege in northern Hesse, global market and technology leader in the gearing honing segment, will be presenting its latest innovation in the top technology field for optimising gearing surfaces - the so-called “Vario Cross Honing” technology. By using a specially developed oscillation method during the honing process, “Vario Cross Honing” enables surface roughness to be reduced even further, resulting in another increase in the surface quality of geared components. This innovation, yet another benchmark in gearing machining from PRÄWEMA, allows gearing manufacturers to produce wear- and noise-reduced vehicle gearboxes with higher torque transmission. The exhibited SynchroFine machine is tooled up by DVS Tooling, the DVS company dedicated to precision tools and technology support for PRÄWEMA gear honing, which will also be presenting its comprehensive spectrum of honing tools for external and internal gearings, e.g. optimised VarioSpeedDresser dressing tools, honing rings and wheels of extraordinary cutting performance and splitting quality and laser-finished diamond dressing gear wheels
PITTLER SkiveLine: Efficiently geared, completely machined
PITTLER T&S will be presenting the gearing center SkiveLine for the first time in India at the IMTEX. Based on the tried-and-trusted PITTLER vertical series, the new platform has been oriented towards PITTLER SKIVING gear-cutting technology. The SkiveLine provides maximum productivity for the complete machining of components with a diameter of up to 16 inches. PITTLER SKIVING is a technology used for manufacturing inner and outer gearing in small, medium-sized and large series. The SkiveLine offers enormous potential for meeting the quality and productivity requirements of new drive concepts such as those used in electro-mobility. The hollow wheels of planetary gears are already being series produced completely in two clampings in Europe, with upstream or downstream turning, milling or deburring processes. The machine has been designed both for the gearing of non-hardened (soft) and hardened components. Users can choose between dry machining with compressed air cooling, wet machining or a combination of the two.
The SkiveLine has also been optimized for fully automatic series production: The work chambers of up to two gear centers are automatically supplied with tools via the automation cell, thus minimizing space and investment requirements compared with robot loading. PITTLER SKIVING also means that PITTLER supplies the tools and clamps from a single source.
NAXOS-DISKUS Schleifmittelwerke, the grinding tool manufacturer of the DVS TECHNOLOGY GROUP, will present their newest bonding system “NXPlus” with improved resistance to anticorrosives. In addition, DISKUS WERKE Schleiftechnik, both expert and pioneer in the field of face grinding, will be presenting its latest developments in face grinding and double face grinding, and the company Werkzeugmaschinen Ziegenhain GmbH will be demonstrating its comprehensive technological expertise in the field of flexible series machining of shaft-shaped commercial vehicle and passenger car components. Besides, BUDERUS Schleiftechnik will give an overview about their portfolio of hard-fine machining technologies and machines for shafts and gears.
We’re looking forward to seeing you at the DVS TECHNOLOGY GROUP booth no. A107 in Hall 4.
Contact information:
DVS TECHNOLOGY GROUP / DISKUS WERKE AG
Mr. Oliver Koch-Kinne
Johannes-Gutenberg-Str. 1
D-63128 Dietzenbach
Tel.: +49-6074-30406-40
E-mail: [email protected]
Web: www.dvs-technology.com
Germany 
