The PITTLER PV315 is the latest addition to the PV³ machine series for complete machining. Workpieces up to 315 mm are turned, drilled, milled and – uniquely in the field of complete machining – geared inside and out using the Power Skiving method in highly efficient processes.
With a footprint of just 7.5 m², the ML-iCompact combines modern design, the most efficient technologies for hard finishing and robust construction. The compactness of the ML iCompact is also based on an integrated coolant treatment system. This enables a closed coolant circuit without the need to expand the footprint. By connecting the ML iCompact to DVS Connect, you have the possibility to monitor your machine data in the process flow at any time. With "DVS CleanTech®" you protect the environment and your resources in the long term. HIGHLIGHTS OF THE BUDERUS ML ICOMPACT Camera for part recognition can be integrated Modular automation concept Complete machining at reduced piece costs Integrated fast charging system Completely integrated KSS cleaning system Separate screen for measured value display of the PP measuring station.
Highlights:
01 Plug & Play – Fast and convenient connection of all components minimizes downtime and guarantees quick commissioning.
02 Compact design – Integrated components ensure maximum productivity in minimum space.
03 Individual automation concepts offer simple, pragmatic, and even highly complex solutions.
04 The unique, sustainable machine bed made of natural granite ensures a high degree of process stability thanks to maximum rigidity, vibration damping, and optimal thermal properties.
05 The large and ergonomic 22” operation panel features outstanding haptics. and can be operated intuitively and configured individually even without additional displays.
06 DVS CLEANTEC® is the energy-efficient and low-emission cleaning solution with separate dirty and clean areas.
The PV machines for machining large workpieces from 2,000 to 4,000 mm in diameter and 1,000 mm in height have a particularly stable machine bed with continuous support of the guide carrier for maximum rigidity and accuracy. Up to two cross slides can be installed on the guides of the machine bed, which can accommodate a wide range of tool carriers - from fixed tool holders to multifunction heads with B-axis and motorized milling spindle. Tool magazines can be provided for automatic tool change.
The solid headstock features a very robust and highly precise roller bearing. It is driven by a gear stage and is scalable by the number of motors installed. If required, two headstocks can also be used on one machine bed.
Highlights:
01 Powerful headstocks: S1 torques up to 72,000 Nm and S1 powers up to 300 kW. Infeeds up to 20 mm at 1 mm feed.
02 Technology toolbox consisting of tool carrier for turning, drilling, milling, gear cutting, grinding and B-axis for complex geometries
03 Automatic mold change via plate and chain magazines with up to 87 places
04 Solid machine bed with continuous guide beam support for maximum rigidity and accuracy
The PITTLER SkiveLine is a new type of skiving center with automation cell for complete machining of larger components up to a diameter of 1250mm. Based on the proven PITTLER vertical series, the new platform is geared to PITTLER's advanced Power Skiving gear cutting technology, which allows components to be skived both internally and externally. Components, such as the internal gears of the planetary gear, which are increasingly being used in future drives, can thus either be machined completely in one clamping operation or, in addition to gear cutting, be machined with upstream or downstream turning, milling or deburring processes. The PITTLER skiving center has also been optimized for fully automated series production: &Uml;via an innovative automation cell, the workspaces of up to two gear cutting centers are automatically supplied with workpieces, which minimizes space and investment requirements compared to robotic loading. In contrast to sequential machining on several machines, it is thus possible to respond economically to varying batch sizes. Translated with DeepL
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