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Ecoclean GmbH

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EcoCcompact – The compact solution for economical and reliable solvent cleaning
EcoCcompact – The compact solution for economical and reliable solvent cleaning
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
The EcoCcompact is a single-chamber cleaning system for industrial parts cleaning and preservation with non-halogenated hydrocarbons and modified alcohols operating under full vacuum. It offers a high cleaning quality at short cycle times combined with a maximum of flexibility for diverse cleaning tasks.

With its flexible modular system (from 1 to 3 tank version) the EcoCcompact is easily adapted to individual customer needs. The system is therefore suitable for a broad application range from rapid degreasing up to demanding cleaning operations in compliance with exacting cleanliness specifications.

Offering a choice of two different work chamber sizes the system enables you to make-up your individual specific batches. Therefore per-unit product costs are minimized. For your EcoCcompact machine, Ecoclean offers an extensive range of options which are individually selectable to suit your requirements.

Users benefit from:
- Flexible application option: for various applications from preliminary and intermdediate to final cleaning as well as preservation
- Forward looking technology: suitable for operation with non-halogenated hydrocarbons and modified alcohols for changing production conditions
- Reduced per-unit product costs: through volumetrically optimized batch make-up at high throughput rates
- Enhanced parts cleanliness: improved fluid management and frequency-controlled flooding process
- User-friendly operation: HMI operator panel for realtime monitoring of all system states, fault diagnostics and service intervals notification, supports industry 4.0
- Ease of maintenance: smart compact construction facilitates accessibility while having a small footprint
- Customer-specific features: over 40 different options for configuration in the basic version


As highly effective cleaning media, non-halogenated hydrocarbons allow safe and economical use of solvents for removing oils, greases, emulsions and swarf between or after manufacturing processes.

Both small factories, with comparatively low production capacities and large factories, with decentralized cleaning stations, benefit from the sophisticated technology of the EcoCcompact.
  • EcoCcompact Cleaning Machine
  • EcoCcompact Cleaning Machine
  • EcoCcompact Cleaning Machine
  • EcoCcompact Cleaning Machine
Product details Homepage Product request
EcoCcore – A new dimension in solvent-based cleaning
EcoCcore – A new dimension in solvent-based cleaning
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
Rising demands for the quality of parts require increasingly complex solutions from industrial parts cleaning processes. With the EcoCcore a solvent cleaning machine perfectly tailored to satisfy these requirements has been designed. The system offers maximum flexibility and high capacity with respect to throughput and volumes, with optimized cost efficiency as the result.

Maximum flexibility and high capacity with enhanced cost efficiency: the system design of the EcoCcore combines all the benefits of a solvent-based cleaning system with extremely simple operation.

Users benefit from:
- A higher load capacity: increases throughput and lowers unit costs.
- Adaptable operation: with hydrocarbons and modified alcohols for changing production conditions.
- Optimized system technology: for improved part cleaning.
- Exceptional ease of maintenance: smart modular construction facilitates ease of maintenance.
- Intuitive system operation: a new HMI panel with clearly laid out process tracking which includes integrated partial visualization.
- High flexibility: via a variety of available load compositions, combination filter housing and component preservation options.

  • EcoCcore Cleaning Machine
  • EcoCcore Cleaning Machine
  • EcoCcore Cleaning Machine
  • EcoCcore Cleaning Machine
Product details Homepage Product request
EcoCcube – Effective spray cleaning for a variety of applications
EcoCcube – Effective spray cleaning for a variety of applications
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
The EcoCcube was conceived for the qualitatively effective, aqueous spray cleaning of machined and non-machined individual parts with diverse geometries. The very compact dimensions of the system meet the demand for more efficient cleaning technology when space is limited. This also makes it ideal for use as a local or stand-alone solution for intermediate cleaning, as well as for simpler cleaning tasks.

Workpieces soiled with oil and/or emulsion can be cleaned as individual or bulk components. The system works with a high circulating flow rate, both when cleaning and when rinsing. The cleaning effect of the medium used is supported through the rotation of the parts in the work chamber. The parts are dried by means of high-temperature air circulation without loss of vapor. This guarantees optimal cleaning results at a high throughput.

Equipment and process:
- 2-stage spray unit (Washing /Rinsing) with hot-air drying
- User-friendly front-loading system with integrated manual loading device
- All-round spray system
- For bulk material in baskets or for rack goods
- Basket rotation on a horizontal axis

Equipment features:
- Oil skimmer
- Full-stream filtration
- Floor tray
- Discharge pump
- Programmable control system with 10 programs

Advantages:
- Efficient cleaning: effective cleaning and rinsing at short cycle times and long bath lives
- Small footprint: compact system design ready for connection
- High cleaning quality: optimized cleaning results thanks to shifted parts, also for damage sensitive parts
- Modern system design with integrated, intuitive HMI control panel
  • EcoCcube Cleaning Machine
  • EcoCcube Cleaning Machine
  • EcoCcube Cleaning Machine
  • EcoCcube Cleaning Machine
Product details Homepage Product request
EcoCflex 3 – Outstanding cleaning quality, maximum flexibility and profitability
EcoCflex 3 – Outstanding cleaning quality, maximum flexibility and profitability
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
The new generation of this flexible cleaning system is the result of 10 years of experience in the construction of more than 450 robotic cells.

The EcoCflex 3 combines modern and proven cleaning processes - such as injection flood washing, spray cleaning or high pressure applications - with the flexibility of SCARA-Manipulator.

The entire control of the machine and the manipulator is carried out via a CNC control. Footprint and energy consumption were again significantly reduced.

Equipment and process:
- The newly developed SCARA-Manipulator is specifically designed to meet the requirements in cleaning equipment
- 1 Siemens CNC (840D) takes control of the machine and manipulator
- No more loading robot required
- Consistent use of high-strength aluminum and stainless steel for the plant and the SCARA-Manipulator
- Free choice of cleaning chemicals within a PH value between 6 - 10
- One-touch service package for plant and manipulator

Equipment features:
- Alternatively use of a 6-axis articulated robot or the SCARA-Manipulator
- Alternatively available as self- or externally supplied 1 or 2 bath technology
- Injection flood washing with the low-pressure slit flood nozzle
- Hybrid nozzle for removing clamp chips and/or deburring under water
- High-pressure turret with up to 6 tools for quick tool change
- Optional energy monitoring system with monitoring all consumption in real time

Advantages:
- Functional and transparent system design with best maintenance access
- Independence of robot suppliers thanks to the new SCARA-Manipulator
- Advanced process technology for the achievement of the best cleaning quality
- Benchmark in energy costs and footprint
- Simplified operation with a Siemens CNC control
- Modular lock concept for cycle times from 30“
- One-touch service and optimized maintenance for machine and manipulator
- Noise level smaller 72 dB (A)
  • EcoCflex 3 Cleaning Machine
  • EcoCflex 3 Cleaning Machine
  • EcoCflex 3 Cleaning Machine
  • EcoCflex 3 Cleaning Machine
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Ecoclean KVI – Demanding cleaning of complex work pieces
Ecoclean KVI – Demanding cleaning of complex work pieces
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
The technology embodied in Ecoclean KVI systems reflects our extensive experience with cleaning equipment combining injection flood washing and blow drying in a single chamber.

The subsequent high-speed air blowing cycle dries off most of the adhering cleaning medium.

Vacuum drying removes any residual moisture from cavities and recesses in the workpiece.
  • KVI Cleaning Machine
Product details Homepage Product request
EcoCtrans – Efficient cleaning with short cycle times
EcoCtrans – Efficient cleaning with short cycle times
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
EcoCtrans is a new, powerful transfer cleaning system with a modular design. Optimum cleaning results and/or short cycle times are obtained by combining a continuous cleaning process with injection flood washing and spray treatment. A vacuum dryer delivers 100% dry workpieces. The Automatic Backflush Filter System (FAS) removes and drains the leftover solids.

Fields of application:
- Cylinder heads and crankcases
- Shift valve housings
- Transmission and clutch housings
- Complex-shaped parts (e.g., ABS mouldings) treated on product carriers ("trays")

Benefits:
- The modular concept enables quick and simple adjustment of the system according to workpiece and/or process requirements
- Particularly good cleaning and drying results on cubic parts of complex geometry (e.g., cylinder heads, cylinder block, crankcases, transmission housings
- High throughput for optimum performance in rapid cycle volume manufacturing applications
- Eco-friendly process technology, e.g., aqueous cleaning media, low waste water/air discharge volumes
- Easy to operate and maintain thanks to its design and the size of its doors
  • EcoCtrans Cleaning Machine
  • EcoCtrans Cleaning Machine
  • EcoCtrans Cleaning Machine
Product details Homepage Product request
EcoCvac – Fast pre- and intermediate cleaning without compressed air
EcoCvac – Fast pre- and intermediate cleaning without compressed air
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
In order not to interfere with subsequent processes, machined Powertrain workpieces are being cleaning from perturbing contaminants between the individual processing steps. This usually happens with dry and energy intensive generated compressed air. With the newly developed EcoCvac Ecoclean offers an effective dry cleaning system that operates without compressed air. It allows energy savings of about 50 percent at much higher process reliability. At the same time, the plant availability rises since the process chamber of the EcoCvac is cleaned itself by the suction process.

Process:
- Fast suction cleaning of impurities for components of all types
- Pulse-like aspiration of solids and liquids in less than 3 seconds
- No contamination of the process chamber anymore thanks to the suction process
- The vacuum is generated in the non-productive times in the storage tank
- Significantly reduced cycle times by pre-stressed tank

Equipment features:
- Loading via roller conveyor, gantry or robot possible
- Various vacuum pumps optionally selectable
- Storage tank mounted directly to the process chamber or up to 10 meters away
- Compact Plug & Play unit for easy retrofit to existing cleaning systems

Advantages:
- Less cleaning effort through self-cleaning of the process chamber
- High process reliability and availability through simple system configuration
- No setup work after a collision with the device
- Short processing times from 1.5 to 3 sec.
- No risk of recontamination of the component by selective removal of pollution
- Separate discharge of liquid and solid contaminants
- No aerosol-loaded air
- Approximately 50% more energy efficient than compressed air blowing at same investment costs
- No more pressure fluctuations in the customer's compressed air system
- Easy to retrofit at any time thanks to simple interfaces and compact design
  • EcoCvac Cleaning Machine
  • EcoCvac Cleaning Machine
  • EcoCvac Cleaning Machine
  • EcoCvac Cleaning Machine
Product details Homepage Product request
EcoCwave – The all-round talent for aqueous parts cleaning
EcoCwave – The all-round talent for aqueous parts cleaning
Washing, cleaning and degreasing machine
Ecoclean GmbH
Washing, cleaning and degreasing machines
The EcoCwave is a powerful spray flood cleaning system with a vacuum-tight work chamber. At the user’s option, it can be equipped for either two or three independent cleaning steps. The use of upright cylindrical flood tanks,which have been developed for fine cleaning applications, ensure an optimized fluid management, a high flexibility and improved process quality.

Offering a choice of two different work chamber sizes, the system enables you to make-up your individual specific batches. Therefore per-unit product costs are minimized. For your EcoCwave machine, Ecoclean offers an extensive range of options which are individually selectable to suit your requirements.

User benefits from:
- Universal versatility for diverse applications: in wet chemical part cleaning and surface treatment due to its two-/three-tank configuration capability
- Innovative equipment technology requiring minimum floorspace: only 5.5 m² (two-tank system)
- Reduced per-unit product costs: up to 30 % savings through volumetrically optimized batch make-up
- Optimized fluid management: upright cylindrical flood tanks, superior to rectangular tanks in preventing the formation of dirt traps, are backed by full-flow filtration and cleaning fluid treatment
- 100 % drying: achieved through a combination of hot-air and vacuum drying
- An extensive range of options: basic options, fine cleaning, equipment monitoring, fluid treatment, automation solutions
- User-friendly operation: advanced HMI operator panel for real-time monitoring of all system states, fault diagnostics and service intervals notification
  • EcoCwave Cleaning Machine
  • EcoCwave Cleaning Machine
  • EcoCwave Cleaning Machine
  • EcoCwave Cleaning Machine
Product details Homepage Product request