Software and Hardware

In an environment where rapid response to the market and high quality standards are required, the Fill cybernetics smart factory solution provides the decisive competitive advantage. Fill cybernetics connects to all the machines in your factory and enhances them with intelligent algorithms that increase both the profitability and the quality of your production. Smart process control to optimize component flows and line capacity utilization is as much a potential application as the prediction of maintenance work to avoid unplanned downtimes. In parallel, production and process data is collected and recorded. This guarantees seamless component traceability. Platform-independent dashboards designed to customer specifications provide an optimum overview and enable detailed analysis of your production and machines. This guarantees high availability and increases your productivity.

The perfect solution for connecting several machines or systems. On the one hand, the modularly developed applications can form the interface between the customer’s ERP or MES system and the production system; and on the other hand, they offer the perfect solution for seamless recording and storage of relevant process parameters to enable efficient and reliable component traceability.

The concept

A web interface or separate operator terminal visualizes all recorded data and interfaces for the system operator. CYBERNETICS PRODUCE allows you to analyze your processes and optimize procedures using key performance indicators (KPIs).

Features

• All relevant ERP and MES data can be transferred directly to the production systems.
• User-friendly web interfaces provide an overview of production parameters and component statuses
• Order-optimized production and automatic order notifications
• Easy analysis of processes and identification of vulnerabilities
• Traceability throughout the entire component life cycle
• Data recording with any controller and for any supplier

Benefits

• Digital connection of system network
• Quick and flexible planning options
• Automated order posting in your ERP system
• Web interface for PC, tablet, mobile

The analysis platform for entering and storing all relevant machine parameters of a SYNCROMILL or other machines made by Fill. With the help of edge computing and modern software architecture, the required evaluations and analyses can be activated and deactivated again at any time. Via a connection to the Fill Cloud, analyses can be carried out across different machines and plants, and the algorithms can be continuously improved.

The concept

With CYBERNETICS ANALYZE, you can analyze both the condition and the efficiency of machines and processes for production, maintenance and planning. With the help of intelligent learning algorithms and artificial intelligence, you can continuously improve the quality and efficiency of SYNCROMILL machining centers.

Features

• Machine data is recorded and analyzed
• Data is visualized in a web interface
• Basic analyses are included in the standard package:
• - Analysis of medium consumption
• - Analysis of sub-processes
• - Analysis of fault alerts
• Advanced analysis options can be added at any time to continuously improve the efficiency of the machine.

Benefits

• Simple start-up
• No additional sensors needed
• Transparency of SYNCROMILL machining centers
• Makes machines highly efficient by continuously optimizing machine processes

The perfect solution for connecting several machines or systems. On the one hand, the modularly developed applications can form the interface between the customer’s ERP or MES system and the production system; and on the other hand, they offer the perfect solution for seamless recording and storage of relevant process parameters to enable efficient and reliable component traceability.

The concept

A web interface or separate operator terminal visualizes all recorded data and interfaces for the system operator. CYBERNETICS PRODUCE allows you to analyze your processes and optimize procedures using key performance indicators (KPIs).

Features

• All relevant ERP and MES data can be transferred directly to the production systems.
• User-friendly web interfaces provide an overview of production parameters and component statuses
• Order-optimized production and automatic order notifications
• Easy analysis of processes and identification of vulnerabilities
• Traceability throughout the entire component life cycle
• Data recording with any controller and for any supplier

Benefits

• Digital connection of system network
• Quick and flexible planning options
• Automated order posting in your ERP system
• Web interface for PC, tablet, mobile

makes it possible to simulate complex system concepts and manufacturing processes during the planning phase in order to check feasibility, bottlenecks and throughput in advance. Dependencies between several systems in a network can also be determined and optimized by visualizing actual production plans. The findings flow into the system and production concept, leading to optimized solutions.

The concept

As an engineering service, CYBERNETICS SIMULATION is able to compare and evaluate concepts by different manufacturers. This tool makes it possible to operate systems virtually, i.e. solely on the basis of 3D data. The PLC can be programmed when building the system, then transferred to the control system once it is physically complete. The collision checks and process optimizations are carried out in advance. This means that any required changes are usually only minor, which shortens the start-up time.

Features

• Possible to simulate different production concepts (engineering)
• Results can be presented in various levels of detail:
  - Simple presentation for quick results
  - Detailed presentation for marketing purposes
• Virtual start-up to reduce throughput time

Benefits

• Simulations can be run to determine feasibility, bottlenecks, buffer sizes and system throughput.
• In addition, downtime during system conversions can be reduced with virtual start-up.