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HELLER solutions: Knowing how it's done.

H series
H series
4-axis machining centres
Gebr. Heller Maschinenfabrik GmbH
Horizontal machining centres
H series
The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes - even at their limits, seven days a week in 3-shift operations.

4-axis machining centres H at a glance:

_horizontal 4-axis machining centres with pallet changer as standard
_designed for high process stability and highly resilient up to limits
_top performance and short non-productive times for maximum productivity
_high availability and longevity thanks to robust, reliable technology
_24/7 series production, stand-alone or integrated in flexible manufacturing systems
_short chip-to-chip times thanks to quick tool changer and high axis dynamic
_horizontal spindle for optimum chip fall
_easy to automate with workpiece or pallet automation
_highly standardised and individually configurable
_can be used for any range of large parts and materials
_ideal solution for series production of small to medium batch sizes
_broad range of sizes suitable for almost any workpiece
_broad range of powerful machining units with specific tool shank sizes
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F Series
F Series
5-axis machining centres
Gebr. Heller Maschinenfabrik GmbH
Five-axis milling machining centres
F Series
Solid machine construction, sound process experience, a wealth of milling expertise – these are the basic ingredients for our F series 5-axis machining centres. The benefits to you are obvious: 5-axis machining with maximum output and top quality, even during continuous operation. The HELLER F-series 5-axis machining centre is the right choice for anyone wanting to perform numerous functions on one machine and produce reliably, not just today but in the future too.

5-axis machining centres F at a glance:

_universal 5-axis machining centres with the fifth axis in the tool
_flexible in use for powerful 5-sided and simultaneous 5-axis machining
_spindle units with swivel head or tilting head kinematics
_robust machine design, combined with powerful, high-torque spindle technology
_part costs optimised by reducing the number of clamping positions and machining in one set-up
_can be used for a wide range of different parts and materials
_machines with pallet changer (FP) are optimal for series production
_machines with table loading (FT) for workshop-based production and small batch sizes
_easy to automate with workpiece or pallet automation
_good range of sizes for a broad workpiece spectrum
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HF series
HF series
5-axis machining centres
Gebr. Heller Maschinenfabrik GmbH
Five-axis milling machining centres
HF series
The 5-axis machining centres from the HF series are optimally equipped to meet the exacting requirements of modern production processes. Enabling 5-sided and simultaneous 5-axis machining, they allow you to handle many different tasks on a single machine. Highly productive and flexible, with easy operation and maintenance, available with pallet changer or table loading. The second generation of the HF series provides numerous optimisations, including new spindle units with increased performance and the advantages of the HELLER zero-spindle system for minimised life cycle costs. Moreover, the option of a second drive in the Z-axis allows for even more universal application, including single-part production. In combination with the proven HELLER DNA of productivity, precision and reliability, they guarantee you increased performance, precision and flexibility for the production of your workpieces.

5-axis machining centres HF at a glance:

_horizontal 5-axis machining centres with pallet changer or table loading
_universal machining centres with 5th axis in the workpiece
_swivelling NC rotary table with counter bearing and AB kinematics with highly dynamic torque drives as standard _Mill-Turn: combination of milling and turning (option for HF 5500)
_3 equipment packages: POWER, SPEED and PRO
_short chip-to-chip times thanks to quick NC-tool changer and highest axis speed with equipment packages SPEED and PRO (option)
_5-axis machining with optimised performance: simultaneous (option) and with positioned rotary axes
_spindle units with HSK-A 63 or HSK-A 100
_gantry drive in Z-axis (option)
_horizontal spindle for optimum chip fall
_short idle times for maximum productivity
_optimum accessibility for simple operation and maintenance
_main operating unit designed as console with 24" multi-touch screen and HELLER Operation Interface
_easy to automate with workpiece or pallet automation
_machines with pallet changer optimal for series production
_machines with table loading perfect solution for workshop-based production
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C Series
C Series
5-axis milling/turning machining centres
Gebr. Heller Maschinenfabrik GmbH
Mill-Turn machining centres
C Series

Powerful milling is a matter of course for HELLER machining centres. If the turning machining strategy is added, conventional milling dimensions are soon forgotten. The net result from turning, milling and HELLER's expertise in machine construction is our C-series 5-axis milling/turning machining centre – unique in terms of output, reliability and resilience.

5-axis milling/turning machining centres C at a glance:

_universal 5-axis milling/turning machining centres with the fifth axis in the tool and a DDT (Direct Drive Turning) rotary table
_powerful combination of milling and turning by one machine for optimised flexibility (Combined Processing)
_flexible in use for powerful 5-sided and simultaneous 5-axis machining, as well as turning with positioned rotary axes
_spindle units with swivel head or tilting head kinematics
_robust machine design, combined with powerful, high-torque spindle technology
_part costs optimised by reducing the number of clamping positions and complete machining in one set-up
_can be used for a wide range of different parts and materials
_machines with pallet changer (CP) are optimal for series production
_machines with table loading (CT) for workshop-based production and small batch sizes
_easy to automate with workpiece or pallet automation

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CNC-ProfiTrainer
CNC-ProfiTrainer
Machine tools for educational purpose
Gebr. Heller Maschinenfabrik GmbH
Machine tools for educational purposes
CNC-ProfiTrainer
As a small equivalent of a large-scale machine tool, the HELLER CNC ProfiTrainer offers the same functionalities, acting as both the tool and the machine under construction at the same time. This much acclaimed training machine offers numerous advantages when it comes to training specialists.

An overview of the HELLER CNC ProfiTrainer:

_genuine machining with full machine configuration
_3-/4-/5-axis operation possible
_original industrial components in use
_reality replicated in the authentic model
_"small format" encourages trying out
_machine tolerates operating errors
_safe, low-hazard operation
_spatially unconnected, movable unit
_excellent visibility and accessibility
_equipped with the latest CNC control
_space-saving and mobile device, ideal in lecture theatres and for laboratory use
_can be operated from a 230V 16A socket
_ideal companion for the digitization topics in training and development
_can be integrated into production networks, especially in an Industrie 4.0 context
_outstanding expansion capabilities
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Coating modules CBC
Coating modules CBC
Other system for additive manufacturing
Gebr. Heller Maschinenfabrik GmbH
Other systems for additive manufacturing
Coating modules CBC
CBC 200 HELLER coating modules are used for coating cylinder bores in crankcases using CBC technology (CylinderBoreCoating). The CBC thermal coating process, developed in cooperation with Daimler, is based on electric arc wire spraying and is the only process that can be used for higher production volumes. HELLER CBC, therefore, is expanding our process chain in crankcase production by a crucial operation. Systems as flexible as you like ? as a bypass solution or a precisely tailored manufacturing concept. The benefits of HELLER CBC at a glance: _thermal coating process for cylinder bores based on electric arc wire spraying _4-stage process: roughening, coating, finish boring and honing _coating of all cylinder faces with bore diameters from 70 to 150 mm _reduced fuel and oil consumption thanks to 50 % lower friction coefficients between piston and cylinder _size and weight saving with the motor: more compact crankcase design due to the absence of cast iron liners and shorter distance between the cylinder bores _coating with the HELLER CBC 200 coating module _CBC process integrated into every large series production facility ? as a bypass solution or a complete process from HELLER
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