As a small equivalent of a large-scale machine tool, the HELLER CNC ProfiTrainer offers the same functionalities, acting as both the tool and the machine under construction at the same time. This much acclaimed training machine offers numerous advantages when it comes to training specialists.
An overview of the HELLER CNC ProfiTrainer:
_genuine machining with full machine configuration _3-/4-/5-axis operation possible _original industrial components in use _reality replicated in the authentic model _"small format" encourages trying out _machine tolerates operating errors _safe, low-hazard operation _spatially unconnected, movable unit _excellent visibility and accessibility _equipped with the latest CNC control _space-saving and mobile device, ideal in lecture theatres and for laboratory use _can be operated from a 230V 16A socket _ideal companion for the digitization topics in training and development _can be integrated into production networks, especially in an Industrie 4.0 context _outstanding expansion capabilities
Solid machine construction, sound process experience, a wealth of milling expertise – these are the basic ingredients for our F series 5-axis machining centres. The benefits to you are obvious: 5-axis machining with maximum output and top quality, even during continuous operation. The HELLER F-series 5-axis machining centre is the right choice for anyone wanting to perform numerous functions on one machine and produce reliably, not just today but in the future too.
5-axis machining centres F at a glance:
_universal 5-axis machining centres with the fifth axis in the tool _flexible in use for powerful 5-sided and simultaneous 5-axis machining _spindle units with swivel head or tilting head kinematics _robust machine design, combined with powerful, high-torque spindle technology _part costs optimised by reducing the number of clamping positions and machining in one set-up _can be used for a wide range of different parts and materials _machines with pallet changer (FP) are optimal for series production _machines with table loading (FT) for workshop-based production and small batch sizes _easy to automate with workpiece or pallet automation _good range of sizes for a broad workpiece spectrum
The 5-axis machining centres from the HF series are optimally equipped to meet the exacting requirements of modern production processes. Enabling 5-sided and simultaneous 5-axis machining, they allow you to handle many different tasks on a single machine. Highly productive and flexible, with easy operation and maintenance, available with pallet changer or table loading. The second generation of the HF series provides numerous optimisations, including new spindle units with increased performance and the advantages of the HELLER zero-spindle system for minimised life cycle costs. Moreover, the option of a second drive in the Z-axis allows for even more universal application, including single-part production. In combination with the proven HELLER DNA of productivity, precision and reliability, they guarantee you increased performance, precision and flexibility for the production of your workpieces.
5-axis machining centres HF at a glance:
_horizontal 5-axis machining centres with pallet changer or table loading _universal machining centres with 5th axis in the workpiece _swivelling NC rotary table with counter bearing and AB kinematics with highly dynamic torque drives as standard _Mill-Turn: combination of milling and turning (option for HF 5500) _3 equipment packages: POWER, SPEED and PRO _short chip-to-chip times thanks to quick NC-tool changer and highest axis speed with equipment packages SPEED and PRO (option) _5-axis machining with optimised performance: simultaneous (option) and with positioned rotary axes _spindle units with HSK-A 63 or HSK-A 100 _gantry drive in Z-axis (option) _horizontal spindle for optimum chip fall _short idle times for maximum productivity _optimum accessibility for simple operation and maintenance _main operating unit designed as console with 24" multi-touch screen and HELLER Operation Interface _easy to automate with workpiece or pallet automation _machines with pallet changer optimal for series production _machines with table loading perfect solution for workshop-based production
The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes - even at their limits, seven days a week in 3-shift operations.
4-axis machining centres H at a glance:
_horizontal 4-axis machining centres with pallet changer as standard _designed for high process stability and highly resilient up to limits _top performance and short non-productive times for maximum productivity _high availability and longevity thanks to robust, reliable technology _24/7 series production, stand-alone or integrated in flexible manufacturing systems _short chip-to-chip times thanks to quick tool changer and high axis dynamic _horizontal spindle for optimum chip fall _easy to automate with workpiece or pallet automation _highly standardised and individually configurable _can be used for any range of large parts and materials _ideal solution for series production of small to medium batch sizes _broad range of sizes suitable for almost any workpiece _broad range of powerful machining units with specific tool shank sizes
CBC 200 HELLER coating modules are used for coating cylinder bores in crankcases using CBC technology (CylinderBoreCoating). The CBC thermal coating process, developed in cooperation with Daimler, is based on electric arc wire spraying and is the only process that can be used for higher production volumes. HELLER CBC, therefore, is expanding our process chain in crankcase production by a crucial operation. Systems as flexible as you like ? as a bypass solution or a precisely tailored manufacturing concept. The benefits of HELLER CBC at a glance: _thermal coating process for cylinder bores based on electric arc wire spraying _4-stage process: roughening, coating, finish boring and honing _coating of all cylinder faces with bore diameters from 70 to 150 mm _reduced fuel and oil consumption thanks to 50 % lower friction coefficients between piston and cylinder _size and weight saving with the motor: more compact crankcase design due to the absence of cast iron liners and shorter distance between the cylinder bores _coating with the HELLER CBC 200 coating module _CBC process integrated into every large series production facility ? as a bypass solution or a complete process from HELLER
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