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Jongen Werkzeugtechnik

Products
Jongen UNI-MILL VHC 516W Ti10
Jongen UNI-MILL VHC 516W Ti10
End miller
Jongen Werkzeugtechnik GmbH
End millers
Jongen UNI-MILL VHC 516W Ti10
The Jongen UNI-MILL VHC 516W Ti10 has been developed for the trochoidal milling of steel, but also the machining of stainless steel and cast iron is possible.

The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions

Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced.

Optimized micro and macro geometries allow a high cutting volume and result in longer tool life.

The edge chamfer and the differential tooth pitch prevent vibrations and ensure very smooth running as well as high process stability.

Chip breakers and optimized chip spaces provide an optimal chip flow

The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.
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Jongen UNI-MILL VHC 526W
Jongen UNI-MILL VHC 526W
End miller
Jongen Werkzeugtechnik GmbH
End millers
Jongen UNI-MILL VHC 526W
The Jongen UNI-MILL VHC 526W Ti08 has been developed for the trochoidal milling of stainless steel, but the machining of standard steels is also possible.

The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions

Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced.

Optimized micro and macro geometries allow a high cutting volume and result in longer tool life.

The edge chamfer and the differential tooth pitch prevent vibrations and ensure very smooth running as well as high process stability.

Chip breakers and optimized chip spaces provide an optimal chip flow

The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.
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Jongen UNI-MILL VHC 555W
Jongen UNI-MILL VHC 555W
End miller
Jongen Werkzeugtechnik GmbH
End millers
Jongen UNI-MILL VHC 555W
The Jongen UNI-MILL VHC 555W Ti08 has been developed for the trochoidal milling of hard-to-machine and heat-resistant materials.

The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions

Due to the increased number of teeth with 5 teeth, the feed speed can be increased and, therefore, the processing time can be reduced.

Optimized micro and macro geometries allow a high cutting volume and result in longer tool life.

The differential tooth pitch prevents vibrations and ensures very smooth running as well as high process stability.

Chip breakers and optimized chip spaces provide an optimal chip flow.

The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.
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Jongen UNI-MILL VHC 567W
Jongen UNI-MILL VHC 567W
End miller
Jongen Werkzeugtechnik GmbH
End millers
Jongen UNI-MILL VHC 567W
The Jongen UNI-MILL VHC 567W HX70 is a specialist for the trochoidal milling in the area of hard machining.

The new VHC-tools of Jongen enable the process reliability at high cutting depths, cutting speeds and feeds, and can be simultaneously applied with low cutting forces even under critical machining conditions

Due to the increased number of teeth with 5 teeth, the feed speed can be increased and,
therefore, the processing time can be reduced.

Optimized micro and macro geometries allow a high cutting volume and result in longer tool life.

The differential tooth pitch prevents vibrations and ensures very smooth running as well as high process stability.

Optimized chip spaces provide an optimal chip flow.

The holding shank of the tools is made to DIN 6535-HB (Weldon) and enables stable mounting of the tool. A toric cut of the tools enables increment of utitlity length to a DIN-clamping length.
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Jongen UNI-MILL Vollhartmetallfräser VHM 474W Ti10
Jongen UNI-MILL Vollhartmetallfräser VHM 474W Ti10
End miller
Jongen Werkzeugtechnik GmbH
End millers
High performance end mill solid Carbide 474W Ti10 for drilling up 1xD, Helix milling, ramping with a Rampingwinkel to 45 °, slot milling, surface milling, as well as for roughing and finishing.

Applications are all common steels to stainless steel and cast iron.
This description was translated from German to English by "Bing Translator".
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Jongen UNI-MILL VHM 441W Ti08
Jongen UNI-MILL VHM 441W Ti08
Toric cutter
Jongen Werkzeugtechnik GmbH
Toric cutters
Jongen UNI-MILL VHM 441W Ti08
Jongen UNI-MILL VHM 441W Ti08 for processing stainless steel

A solid carbide cutter which, in respect to cutting material and geometry, is perfectly adapted to machining operations of stainless materials and special alloys.

The macro geometry is specially adapted to process hard-to-machine materials. The edge chamfer ensures an high edge stability; the dynamic angle of twist and the unequal cutting pitch produce a high running smoothness and an excellent surface quality. The torus-shaped solid carbide cutters are equally suitable for roughing and finishing. The tools are also suitable for plunge milling due to cutting edges applied over the centre. Chip removal flow is very good due to optimized chip spaces.

Longest tool lives are granted by the likewise specially adapted micro geometry.

The coupling is designed to DIN 6535-HB (Weldon) and ensures a stable clamping of the tool.

The solid carbide cutters are available in a diameter range from 3 to 20 mm.
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Jongen UNI-MILL Fräsprogramm FP 124
Jongen UNI-MILL Fräsprogramm FP 124
Surface milling tool
Jongen Werkzeugtechnik GmbH
Surface milling tools
The round disk milling system consisting of different types of tools and different types of indexable inserts. This offers enormous flexibility.

Shaft-mounted cutters are available in a diameter range from ø40mm up to 125 mm. The end mills are designed according to DIN 1835-B (Weldon) and are in the range from ø28mm up to 40 mm available and also with two different shaft diameters. In addition, the program includes also screw cutters, these are available in the diameters ø28mm, 32 mm and 40 mm.

The effective 8-dashing envelope inserts can be used with an axial delivery of up to 5 mm.
Type FP 124 H is a precision-sintered circular insert with high positive chip breaker and chamfered and rounded cutting. This type is suitable for more robust cutting and roughing.
Type FP 124 S is a precision-sintered round insert, also with highly positive chip breaker and chamfered and rounded cutting. This type is suitable for easier cutting and finishing.

The indexable inserts are available in five different qualities and can be optimally selected for the material to be processed.
This description was translated from German to English by "Bing Translator".
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Step Milling Cutter FP 853
Step Milling Cutter FP 853
Shell mill
Jongen Werkzeugtechnik GmbH
Shell mills
Step Milling Cutter FP 853
Innovative step milling cutter type FP 853 for an especially economic roughing and finishing machining qualified for steel, stainless steel and cast iron.

This new step milling cutter generation satisfies on the one hand by the 6 effective edges (reversible insert “3 to 6”) per insert and on the other hand by the soft cutting manner, generated the by effectively positive rake angle.

Thanks to the positive-negative entangled clearance angles on the insert’s circumference, an optimal and almost vibration-free insert seat is granted; the negative setting of the inserts ensures an especially stable insert seat. Provided that the FP 853 is a precision ground insert with a highly positive chip breaker, a high precision and surface quality is obtained on the work piece.

The step milling cutter Type 853 allows an axial depth of cut of up to 8 mm, with a cutting speed of up to 350 m/min and feed rate per tooth of up to 0,35 mm.

Thanks to the three different carbide grades all usual steels high grade steels, cast iron as well as hard-to-machine materials can be machined.
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Jongen UNI-MILL Wendeplatten der Typen FP 208/908, FP 210/910, FP 212/912 und FP 216/916
Jongen UNI-MILL Wendeplatten der Typen  FP 208/908, FP 210/910, FP 212/912 und FP 216/916
Indexable insert for milling
Jongen Werkzeugtechnik GmbH
Indexable inserts for milling
Jongen introduces four new types of turning plates for the series 508/510/512/516 copy milling cutters established for many years on the market.

The range of tools for tool and mould making gets eight new indexable inserts types that are concerning geometries and cutting materials on the latest state of the art.

The models of the series FP 2. are ground on the perimeter and designed with a high positive chip geometry for machining of all difficult to machine materials.
The tungsten carbide quality used for this type of turn plates is XC35 (M20-M30). It consists of a tough and wear resistant Micrograin carbide with a power nitride coating. XC35 is suitable for the machining of stainless steels, high-alloyed materials, but also Titan, etc.

The type FP 9. is präzisionsgesintert with a geometry optimized for rough machining. There are different carbide grades available for this type:
-The variety HC45 (P30 P35), consisting of a very tough grain carbide with power nitride coating is suitable for all common steels.
-The variety HC30 (M25-M30) consists of a very wear-resistant and tough Micrograin carbide and a power nitride coating. This variety is particularly suitable for stainless steels and high alloyed materials.
-The variety HC20 (K15-K20) combines a very wear-resistant grain carbide with a power nitride coating. This grade is designed for cast materials.

All varieties are designed for medium to high cutting speeds and toothed and can be used both for the wet processing and dry.
This description was translated from German to English by "Bing Translator".
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Jongen UNI-MILL Drilling Tools BP 04 to BP 12
Jongen UNI-MILL Drilling Tools BP 04 to BP 12
Drill
Jongen Werkzeugtechnik GmbH
Drills
Jongen drills are designed for high-performance chipping of steel, high grade steel, hard to machine materials, cast iron and aluminum.

The application of these tools easily allows to create a bore depth up to 3x diameter.
Due to the variety of available tool diameters in the range of 14-44mm and close graduation in 0.5mm steps, almost all useful bore dimensions can be manufactured.

The tools have a good initial drill penetration, due to a perfect coordination of inserts’ geometries and angles of incidence which provide soft entry in material. Thus, the high process reliability is maintained even with the difficult spot drilling conditions.
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Jongen UNI-MILL VHB 55505 DR20
Jongen UNI-MILL VHB 55505 DR20
Drill
Jongen Werkzeugtechnik GmbH
Drills
Jongen UNI-MILL VHB 55505 DR20
Solid carbide drills VHB 55505 DR20.

The tool programme has been especially developed for drilling different steels, high grade steels and cast iron materials. It offers a high productivity also for high feed rates and cutting speeds, by maintaining a very good drill hole quality and surface quality.

The tools can be adopted for milling and for turning machines and thanks to the universal design they can be adopted for almost all drilling operations.

The mounting shank is made to DIN 6535-HA, a subsequent application of clamping surfaces made to DIN 6535-HB (Weldon) or –HE (Whistle-Notch) is possible.

The tools are available in diameter range from 2,0 mm up to 20,0 mm, in the length 5xD. Up to diameter 10,0mm they are available in 1/10 gradations.
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Jongen UNI-MILL Hochleistungs-Scheibenfräser SF und SFA
Jongen UNI-MILL Hochleistungs-Scheibenfräser SF und SFA
Side milling cutter
Jongen Werkzeugtechnik GmbH
Side and face cutters
Disc milling cutters with bore to DIN 138 (SF) and attachment disc milling cutters bore to DIN 8030 A (SFA) diameters 63-250 mm available, depending on model

-Cutting width 4.0-9.0 mm
-maximum precision in the vehicle bodies, eliminates complicated adjustment
-high precision and consistent tool life by completely polished milling inserts
-real 4 cutting edges per indexable milling
-straight support ring with surface quality RZ 25-30
-almost all materials suitable for
This description was translated from German to English by "Bing Translator".
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Jongen UNI-MILL VHM 650W TS35
Jongen UNI-MILL VHM 650W TS35
T-slot cutter
Jongen Werkzeugtechnik GmbH
T-slot cutters
Jongen UNI-MILL VHM 650W TS35
Solid carbide end mill type 650W for the production of T-slots according to DIN 650.

The Jongen UNI-MILL full tungsten carbide cutters solid Carbide is 650W for the processing of all common steel and cast strains, caused also for the machining of stainless steel and difficult to machine materials.

The effectively three cutting edges ensure a high productivity, the ability to sharpening the tool for a high cost benefit.

The central cooling channel of the tool supports the chip flow and cools the cutting edge at the same time optimally.

The optimized geometry of the macro produces a high edge stability.

For a stable image of the tool, the shaft is carried out according to DIN 6535-HB, as Weldon shank.

The cutters are available in the diameter range from 12, 5 x 6-32, 0 x 14 mm.
This description was translated from German to English by "Bing Translator".
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Jongen UNI-MILL VHM 460 Ti10
Jongen UNI-MILL VHM 460 Ti10
Shaving cutters, deburring tool
Jongen Werkzeugtechnik GmbH
Shaving cutters, deburring tools
Jongen UNI-MILL VHM 460 Ti10
Solid carbide end mill solid Carbide 460 to vorwärtigen and back chamfering and deburring.

With this solid carbide end mill-type, it is possible in a direction of rotation - without spindle stop - and deburred on both sides.

The tools have a bevel angle of 45 ° and have a chamfer width 2-6 mm depending on diameter.

The shank is for a stable image of the tool, according to DIN 6535-HA as Glattschaft executed.

The solid carbide end mill of type 460 are available in the diameter ranges from 3-12 mm.
This description was translated from German to English by "Bing Translator".
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Jongen UNI-MILL VHM 462 Ti10
Jongen UNI-MILL VHM 462 Ti10
Shaving cutters, deburring tool
Jongen Werkzeugtechnik GmbH
Shaving cutters, deburring tools
Jongen UNI-MILL VHM 462 Ti10
Quarter-circle solid carbide cutters solid Carbide 462 to fillet and deburring.

This solid carbide end mill-type is perfectly suitable to fillet edges, radii between 0.5 and 6, 0 can be on the work piece mm +/-0.02 to connect. This rounding is done by the outlet angles of the RADIUS on the tool sales-free.

By the type of Ti10 are the tools for processing of almost all materials such as structural steel, tool steel, tempered steel and unalloyed suitable low-alloy and high-alloy steel but also grey cast iron, nodular cast iron, aluminium, etc..

The shank is for a stable image of the tool, according to DIN 6535-HA as Glattschaft executed.

The type 462 solid carbide cutters are available in the diameter range from 8-20 mm.
This description was translated from German to English by "Bing Translator".
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