Kyocera introduces its variety of innovations at EMO Hannover 2023
High-performing and durable products
Kyocera’s products stand for excellent quality and durability. In doing so, the company introduces new grades series PR18 (PR1825, PR1835, PR1810) for next-generation PVD coating. These three new grades can be applied to current and new milling cutter systems, including face mills, shoulder face mills, profile cutters and high feed cutters. Due to Kyocera's innovative double coating technology with a special nano-coating called MEGACOAT NANO EX, customers can expect to get up to 2.5 times longer tool life than they would with conventional tools.
Next level milling
Furthermore, Kyocera is also introducing its new cutters MB45 and MA90 milling cutters, which offer high-performance machining solutions that are durable and versatile. Thanks to the new versatile 45° and high quality 90° cutters, the company guarantees next level milling. The MEGACOAT NANO EX coating technology that is implemented in the PR18 series allows extended tool life. The MB45 also deliver the “low cutting force” benefits of positive inserts and the “fracture resistance” features of negative inserts, as well as providing an excellent surface finish. Due to those facts, the MB45 cutters symbolize an adequate solution for general machining and are valuable to new machining solution challenges. On the other hand, the MA90 and its grade PR18 series coating technology provide high quality surface finish, excellent wall accuracy, multi-functional machining and extended tool life.
As Kyocera aims to contribute to a more efficient world, both products contribute to a carbon neutral society by reducing waste. At the same time, they offer cost savings, reduced downtime and inventory.
New PVD coated carbide grades for heat resistant alloys
With the introduction of PR115S and PR120S, Kyocera has developed special PVD-coated carbide grades for machining heat-resistant alloys. The new grades feature a unique carbide substrate with powerful heat-resistant properties. Additionally, MEGACOAT TOUGH, a new PVD coating technology, ensures longer tool life and stable machining. However, PR115S is the first recommendation for continuous finishing of heat-resistant alloys, while the PR120S is the first recommendation for continuous finishing to light interrupted machining of stainless steel.
New CVD coated carbide grades for steel turning
Kyocera's CVD carbide grades for steel turning, CA115P and CA125P, aim to set a new milestone in the metalworking industry. The two grades stand for their wear and fracture resistance, longer tool life and highly efficient machining in a wide range of machining applications. Additionally, the new PMG chipbreaker adds more extra value to tool life and tooling quality thanks to its excellent chip control.
New KAV anti-vibration boring bar
Deep hole boring puts significant stress on the workpiece and the lathe itself. Maintaining rigidity and stability throughout the operation is essential to avoid vibrations, chatter, or deflection, which can lead to poor surface finish, dimensional inaccuracies, and even tool breakage. Here comes the new KAV into action. Kyocera offers a unique anti-vibration mechanism which provides superior anti-chatter performance. A built-in proprietary damper technology dampens vibration while a superior anti-chatter performance over carbide bars is being realized. Customers can expect improved surface finish, enhanced dimensional accuracy, longer tool life and increased productivity.
High-performing and durable products
Kyocera’s products stand for excellent quality and durability. In doing so, the company introduces new grades series PR18 (PR1825, PR1835, PR1810) for next-generation PVD coating. These three new grades can be applied to current and new milling cutter systems, including face mills, shoulder face mills, profile cutters and high feed cutters. Due to Kyocera's innovative double coating technology with a special nano-coating called MEGACOAT NANO EX, customers can expect to get up to 2.5 times longer tool life than they would with conventional tools.
Next level milling
Furthermore, Kyocera is also introducing its new cutters MB45 and MA90 milling cutters, which offer high-performance machining solutions that are durable and versatile. Thanks to the new versatile 45° and high quality 90° cutters, the company guarantees next level milling. The MEGACOAT NANO EX coating technology that is implemented in the PR18 series allows extended tool life. The MB45 also deliver the “low cutting force” benefits of positive inserts and the “fracture resistance” features of negative inserts, as well as providing an excellent surface finish. Due to those facts, the MB45 cutters symbolize an adequate solution for general machining and are valuable to new machining solution challenges. On the other hand, the MA90 and its grade PR18 series coating technology provide high quality surface finish, excellent wall accuracy, multi-functional machining and extended tool life.
As Kyocera aims to contribute to a more efficient world, both products contribute to a carbon neutral society by reducing waste. At the same time, they offer cost savings, reduced downtime and inventory.
New PVD coated carbide grades for heat resistant alloys
With the introduction of PR115S and PR120S, Kyocera has developed special PVD-coated carbide grades for machining heat-resistant alloys. The new grades feature a unique carbide substrate with powerful heat-resistant properties. Additionally, MEGACOAT TOUGH, a new PVD coating technology, ensures longer tool life and stable machining. However, PR115S is the first recommendation for continuous finishing of heat-resistant alloys, while the PR120S is the first recommendation for continuous finishing to light interrupted machining of stainless steel.
New CVD coated carbide grades for steel turning
Kyocera's CVD carbide grades for steel turning, CA115P and CA125P, aim to set a new milestone in the metalworking industry. The two grades stand for their wear and fracture resistance, longer tool life and highly efficient machining in a wide range of machining applications. Additionally, the new PMG chipbreaker adds more extra value to tool life and tooling quality thanks to its excellent chip control.
New KAV anti-vibration boring bar
Deep hole boring puts significant stress on the workpiece and the lathe itself. Maintaining rigidity and stability throughout the operation is essential to avoid vibrations, chatter, or deflection, which can lead to poor surface finish, dimensional inaccuracies, and even tool breakage. Here comes the new KAV into action. Kyocera offers a unique anti-vibration mechanism which provides superior anti-chatter performance. A built-in proprietary damper technology dampens vibration while a superior anti-chatter performance over carbide bars is being realized. Customers can expect improved surface finish, enhanced dimensional accuracy, longer tool life and increased productivity.