MAM-Automation GmbH

MAM is known for reliable, powerful, flexible manufacturing systems.

The high-performance pallet system HPPS with its components is clearly assigned to the family of machine tools and is adapted to customer requirements on a project basis. Center is the MAM cell controllerof and the MAM robots, which are controlled by an automation computer without moving parts.

The modular control platform from MAM (Production Organizer) enables the control and interaction of multiple robots. In this way, complex chains of machine tools can be implemented, which clearly distinguishes MAM from the competition.

The matrix magazines from MAM set standards in terms of storage density and speed, but only the interaction with a MAM-HPPS pallet system unleashes the potential of this system.

Realize more flexible manufacturing systems for aerospace, engine, turbine and agricultural parts with MAM!

The MAM FX is your step into state-of-the-art unmanned production. Standard functions such as the automated uploading and downloading of CNC programs, the simple processing of orders in real time and the powerful high-speed robot make the FX a technological pioneer. The FX uses a more efficient, reliable and virtually maintenance-free servo motor robot and fits over 20 milling machines.

Simple operation and all status information at a glance
The intuitive design of the Production Organizer enables it to be operated easily in real time without a great deal of training, as the system is broken down into easy-to-understand to-do lists. The manual production mode is very easy to use with drag and drop. In "Automatic" mode, the sequence is generated from the scheduling, but can be changed at any time by assigning other priorities - all of this in ongoing automatic mode. A push of a button and the control is in manual mode, the system can be operated by drag and drop.

Vacuum clamping system for automated production including monitoring

The MAM vacuum clamping system with permanent pressure monitoring ensured process-safe production of fragile parts made of metal and composite materials. With the help of the the vacuum clamping system ables you to clamp easily, quickly, distortion-free and precisely even components that are mechanically difficult to fix.

Pressure motoring during production

Connection with MAM MES Production Organizer withch can be connected with ERP systems

Flexible clamping technologies
MAM – Flex-Tower and zero point clamping system. Higher precision, faster set-up, fewer errors
To keep the eye on the ball in the age of industry 4.0, manufacturing companies need high flexible and adaptable means of production. The use of intelligent clamping technology has great potential to increase productivity.

Productivity increase by reduction of clamping times
The software-supported FlexTOWER enables a significant reduction in set-up time. This is achieved by modular clamping elements, which are easy to change and programmed to the zero point. Through the use of 8 double vices, a high number of components are achieved and each side can be assigned with different orders. Small, recurring lots can be produced more cost- effectively.

Zero-point clamping systems that avoid errors and save set-up and machining time!

the MAM cleaning system cleans cone and stop Translated with DeepL

Find your Pallet Automation System. Different requirements demand different accesses.

A system that links several machines together and also is able to produce unmanned at weekends? Well-coordinated machining processes – different batch sizes for major customers and always an eye on unit costs and throughput times – after all, process cost optimization is your constant companion.

Extreme lack of space and yet you need 16 pallet places or more for your 4- or 5-axis horizontal machining center and maybe your workpiece weights will increase in the future. This pallet system can be used where it was not considered possible.

MAM is known for reliable, powerful, flexible manufacturing systems.

The high-performance pallet system HPPS with its components is clearly assigned to the family of machine tools and is adapted to customer requirements on a project basis. Center is the MAM cell controllerof and the MAM robots, which are controlled by an automation computer without moving parts.

The modular control platform from MAM (Production Organizer) enables the control and interaction of multiple robots. In this way, complex chains of machine tools can be implemented, which clearly distinguishes MAM from the competition.

The matrix magazines from MAM set standards in terms of storage density and speed, but only the interaction with a MAM-HPPS pallet system unleashes the potential of this system.

Realize more flexible manufacturing systems for aerospace, engine, turbine and agricultural parts with MAM!

MAM – CTA | Central Tool Automation

Gantry loader Robot – flexible linking of magazines

The portal robot system CTA is designed for the flexible, fast, space-saving and a central supply and administration of tools. It communicates with all MAM matrix magazines, MAM pallet systems and all MES and ERP systems and thus enables absolute flexibility in unmanned production shifts.

Linear Robot: Speed: 10m/sec

Tool magazines and tool automation

The best solution, without compromise

For highly automated production, high tool availability is critical. A magazine with high storage capacity is the only solution to reduce unproductive time. MAM has the fastest matrix magazines on the market. Thanks to a graphical user interface and tool management with the necessary real-time monitoring and automated loading strategy, your MAM magazines are always well equipped. MAM also offers the widest range of magazine types. Our 2-axis and 4-axis robots, which have been continuously developed for tool handling since 2004, ensure unparalleled performance, high availability and low maintenance costs. Translated with DeepL

MAM-C

Only three square meters of floor space and changing times of 4.8 seconds thanks to the patented robots.
The MAM-C is the most compact magazine and fits almost any horizontal machining center without modifications. The tool change times of a magazine with e.g. 360 HSK-63 storage locations are only 4.8 to 9 seconds due to the patented robot. The acceleration of the two main axes is higher than the force of gravity! The MAM-C was launched on the market in 2007, first and second generation magazines have already produced several million tool changes in tough industrial use.

Only three square meters of floor space and changing times of 8 seconds thanks to the patented robots.
The MAM-C is the most compact magazine and fits almost any horizontal machining center without modifications. The tool change times of a magazine ar the lowest of such magazines due to the patented robot. The acceleration of the two main axes is higher than the force of gravity! The MAM-C was launched on the market in 2007, first and second generation magazines have already produced several million tool changes in tough industrial use.

Main Model:
MAM-C50-205 / CAT50, BT 50, SK 50,HSK 100, Capto C10

MAM-L the DESIGN ICON

12 models, MAM built hundreds since 2004, many faild copies from many compeditors - many great compliements.

4-fold tool turret, carousel loading station.

In the search for the optimal solution, MAM makes no compromises. The ratio of magazine size to number of tools is phenomenal; More than 1000 tools with HSK-63 holder fit in a MAM-L40 with a footprint of just 1.3 by 4.7 meters! In order to meet all requirements, 12 models are available for this series, which has been built since 2004. The integrated logistics software automatically reads the next 3 tools from the CNC program and saves them in the tool turret. So you are always prepared!

preferred models:
MAM-L40-603* / CAT40, BT 40, SK 40, HSK 63, Capto C6
MAM-LD-628* / CAT50, BT 50, SK 50, HSK 100, Capto C10

MAM-LX

Compact, powerful and flexible

Innovative design with proven components from the L and XX series lead to maximum reliability, flexibility and efficiency. This magazine was developed to cover the most diverse customer requirements from prototype production to series production. The powerful 4-axis robot from MAM guarantees fast change-over times with tool weights of up to 50 kg. Over 400 tools with HSK-100 holder, all up to 800mm fit into a MAM-LX with only 1.5 x 6 meter footprint!

Perfered model:
MAM-LX-412 / CAT50, BT 50, SK 50, HSK 100, Capto C10

MAM-XX

The reliable solution for tools with a length of 1.5 meters and a max. tool weight of 70 kg

To meet the special requirements of the large-scale machine automation, MAM has developed the XX type. It is a reliable high-performance system for tools up to 1500 mm and weights up to 70 kg. Handling such tools in space-saving storage is only possible thanks to MAM’s decades of experience with tool magazines.

prefered model;
MAM-XX-50,4 / CAT50, BT 50 (bigPlus), SK 50, HSK 100, Capto C10

Special transfer systems can be efficiently implemented by MAM because the movement module of the logistics software (PO or TO) also works allene. Thus, connections to ERP systems are still possible.

An example project;  Flex Ram -The complete system
The software-supported automated FLEXram production allows an enormous reduction of the Rüstzeiten and thus production costs. The servo-driven ram system is controlled and automatically loaded and unloaded by the MAM Production Organizer.

The FLEXram coordinates and CNC programs are automatically generated by the postprocessor of the CAM system and retrieved by the MAM system. The current clamping status is taken into account. Even small, individually tailored quantities can be produced cost-effectively. Translated with DeepL

MAM HPPS – High Performance Paletten System

The high-performance pallet system HPPS with its components can clearly be assigned to the tooling machines family and is adapted to customer requirements on a project-specific basis. The heart is the PLC of the MAM robot, which is controlled by an automation computer without moving parts.

Durability and constant efficiency
A solid welded steel frame, helical racks, linear guides, servomotors, a very low center of gravity and the patented pallet carrier allow accelerations of up to 10 m/s² and final speeds of 4 m/s, even at high weights. This results in obvious cost advantages, even with short cycle times.

Double loading station – optimum assembly and clamping
Each loading station can be used to load pallets as well as material-boxes without prior modification. The protection is provided by the light grid with a clearly visible open/close status. MAM’s high-performance pallet systems can be combined with almost any machine type.

PALLET SIZE: from 400x400 to 3000x1250mm were realized.

HPPS - High Performance Pallet System

The high number of different variants enables the connection of a wide variety of machine types. Allows 20 machines to be linked together and can be extended to 10 levels. The double loading station achieves additional performance gains.


Tool mazine and tool automation

The best solution without compromise

For a highly automated production, high tool availability is crucial. A high-capacity magazine is the only solution to reduce unproductive time. MAM has the fastest matrix magazines on the market. Thanks to the graphical user interface and tool management with its real-time monitoring system, MAM magazines are always well equipped. MAM also holds the highest variety of magazine types. Our 3-axis and 4-axis robots, which have been specially developed since 2004 for tool handling, guarantee unattainable performance, high availability and low maintenance costs.

MAM has decades of experience in the development and manufacture of linear robots, portal loaders (up to 40kN) and swivel axes (up to 4000Nm)

MAM has decades of experience in the development and manufacture of linear robots, portal loaders (up to 40kN) and swivel axes (up to 4000Nm)

MAM has decades of experience in the development and manufacture of linear robots, portal loaders (up to 40kN) and swivel axes (up to 4000Nm)

MAM offers the best way for efficient usage and maintenance processes: online, via network connection. Remote maintenance enables real-time access to the internal system logs. Our service experts can provide assistance directly and worldwide. That saves time and money.

Remote Diagnostic Module: With advanced technology, we offer short-term service: preventive rather than reactive. The system communicates in real time and manages detailed information on:

Internal system logs
Status of each I/O (like valves, sensors)
alarm recording
Status of the servo motors
temperatures
robot coordinates
Interface LOGs (with machine tool)

The integration of signals and alarms from the connected machine tools is also possible.

Mobile Resource Organizer
The Mobile Resource Organizer, MRO for short, like all MAM products, is perfectly adapted to the needs of optimized flexible manufacturing. Via industrial W-LAN, you receive all the necessary information about wear and tear and the service life of all tools as well as the tool requirements that will be necessary in the future in all tool magazines as well as workpieces and fixtures.

It is also an integration of the machine data such as, standstill messages, alarm forwarding and data from the control (Fanuc, Siemens and Heidenhain) such as spindle load monitoring possible. Translated with DeepL

Production Organizer – flexible manufacturing made easy
This modular MMS software, developed by MAM since 2007, enables the advance planning of all orders, taking into account all resources such as machine hours, man hours, raw material, tools and fixtures. With the entire MAM manufacturing system and the Production Organizer, you reduce your production lead time with less preparation effort. Dynamic production control allows you to interfere with job scheduling in real time without losing productivity.

The software modules developed by MAM are the performance accelerator of your production and fundamentally increase your throughput. Starting point and main consideration is the job management, from which an optimized automated system control will be derived.

Every production phase becomes transparent and easy to plan with the MMS software:

Sequence control for automatic pallet and tool changes
Resource planning and order-related optimization
Tool management and monitoring
Provision of production data