Swarf conveyors

Hinge belt conveyors are best suited for low coolant content and bushy or broken chips. Pitch sizes of 2.5” (63mm), 4” (100mm), 6” (150mm), and 9” (225mm) are typically used for chip handling, depending on expected load. Special designs incorporating dimples, perforations, and reinforcements are available to suit more demanding applications.

FIELDS OF APPLICATION
Everywhere where large volumes of (metallic) chips occur
Tool machines e.g. turning machines, stripper machines, boring machines, deep drilling machines
As collecting conveyor for several tool machines
Waste removal for rough turning machines
Suitable for heavy chips
Transport distances up to 70 m
BENEFITS
Low operating costs
Proven roller block design to ensure a long lifetime for the chain
Resistant overload protection for the drive unit to increase the lifetime of the motor
Can also be operated as a collecting conveyor for covering long distances

Steel belt conveyors are best suited for low coolant content and bushy or broken chips. Pitch sizes of 2.5” (63mm), 4” (100mm), 6” (150mm), and 9” (225mm) are typically used for chip handling, depending on expected load. Special designs incorporating dimples, perforations, and reinforcements are available to suit more demanding applications.

FIELDS OF APPLICATION

• Everywhere where large volumes of (metallic) chips occur
• Tool machines e.g. turning machines, stripper machines, boring machines, deep drilling machines
• As collecting conveyor for several tool machines • Waste removal for rough turning machines
• Suitable for heavy chips
• Transport distances up to 100 m

BENEFITS

• Low operating costs
• Proven roller block design to ensure a long lifetime for the chain
• Resistant overload protection for the drive unit to increase the lifetime of the motor
• Can also be operated as a collecting conveyor for covering long distances

This arrangement is tailored to the loading of heavier scrap parts, mixed scrap, electrical scrap and aluminum feeding smaller shredder systems and as swivel conveyor after scrap shears.

The steelbelt is made up of A-shaped belt plates and, together with the reinforcement plates, forms a very robust and self-supporting box, which due to its shape is well designed to handle impact of heavy single parts within the handled material. Furthermore, the steelbelt is provided with welded hinge-loops and rigidly connected through belt axles to the conveyor chains on both sides.

This arrangement is tailored to the heaviest demands for the loading of car bodies and heavy scrap parts feeding shredder systems up to 10,000 HP.

The steelbelt is made up of A-shaped belt plates and, together with the reinforcement plates, forms a very robust and self-supporting box, which due to its shape is well designed to handle impact of heavy single parts within the handled material. Furthermore, the steelbelt is provided with welded hinge-loops and rigidly connected through belt axles to the conveyor chains on both sides.

This arrangement is tailored to the heaviest demands for loading car bodies and heavy scrap parts feeding shredder systems up to 10,000 HP and is suitable as infeed conveyor for loading scrap into an EAF melting furnace either continuously or discontinuously into a scrap basket.

The steelbelt is made up of A-shaped belt plates and, together with the reinforcement plates, forms a very robust and self-supporting box, which due to its shape is well designed to handle impact of heavy single parts within the handled material. Furthermore, the steelbelt is provided with welded hinge-loops and rigidly connected through belt axles to the conveyor chains on both sides.

Mayfran offers more - Mayfran CleanSweep G2 represents a new and matchless generation of chip conveyors.

CleanSweep G2 is equipped with a high-quality hinged belt, self-cleaning screen boxes and patented inner chip handling system. Thereby, it removes all types of chips and fines more effectively than conventional conveyors.

CLEANSWEEP G2 HAS THE FOLLOWING ADVANTAGES:

• A unique chip conveyor for efficient handling of all chip types
• Effective coolant cleaning thanks to its self-cleaning screen boxes
• Discharge design according to the latest EN-standards
• Minimum tank cleaning intervals, so less coolant consumption and labor necessary

The modular solution for chip conveying and coolant cleaning

The ConSep 2000® succeeded in integrating chip conveying and coolant cleaning in a very small system space. The modular system manages effortlessly various materials and chip types. Chips and fines in the coolant tank are reduced to a minimum. This economical, flexible solution is ideal for use in processing centres, multispindle automatic lathes, rotary indexing table drilling machines and lathes.

The hinged belt conveyor for the disposal of all kinds of chips including strings and curls. The integrated filter drum cleans the coolant up to 25µu.

This arrangement is tailored to the loading of mixed scrap, electronic scrap and aluminum feeding smaller shredder systems and as swivel conveyor after scrap shears.

The steelbelt is made up of stable flat belt plates that are designed to handle the impact of single heavy parts within the handled material. Furthermore, the steelbelt is provided with welded hinge-loops and rigidly connected through belt axles to the conveyor chains on both sides.

Mayfran 2.5“ pitch steel belt conveyors incorporate wear and shock resisting features to give long life in the most demanding environments.They are typically used on a variety of machine tools with spindle powers up to 50 kW.

Under-the-floor system. Mayfran push bar conveyors are used to convey larger quantities of short or bushy chips over longer distances. They transport chips and coolants to a central unit.

Mayfran push bar conveyors have been proven since decades and are known for their reliability.

Hinged belt conveyor

Classic conveyor for medium sized machine tools up to 30 KW mm For driving power of up to 30 kW

MAYFRAN slat-band conveyors with a pitch of 31.75 mm fit into the smallest machine tools due to their extremely compact design. They transport semi-finished and finished parts such as screws, nuts, stampings and, of course, chips from light and fine machining. These are light chips and chips that are so soft that they can be pressed together by hand.

The range of application includes lathes and smaller machining centers with a drive power of up to 15 kW (guide value). Translated with DeepL

Mayfran scraper conveyors are used in applications where only short broken swarf of materials like for instance cast iron, brass and aluminium should be removed. 

Mayfran 2“ pitch scraper conveyors are used in applications where only short broken swarf of materials like for instance cast iron, brass and aluminium should be removed.