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Metal Work Deutschland

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Leader of pneumatic components.

Units BIT Series F for water
Units BIT Series F for water
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air conditioning
Units BIT Series F for water
Filtering and/or water pressure regulation units, characterized by the use of materials certified to specific standards on products for use in contact with foodstuff or drinking water.
Declarations of conformity and release test reports are available on request for those who need them to certify our product incorporated in their own systems.
The white colour surface finish of the body was chosen to enhance the highly hygienic properties of the product.
If the pressure regulator works with incompressible fluids (water) and there is a valve leak, the downstream pressure could rise up to reach the inlet pressure and then it re-stabilizes with water consumption.
If necessary, consider the possibility of installing a safety valve that relieves any excess pressure.
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Units SYNTESI®
SYNTESI®
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air conditioning
Units SYNTESI®
Syntesi® is an important milestone achieved by Metal Work, the result of thirty years’ experience producing air-treatment units. It has been studied in minute detail to obtain the best possible performance in a reduced space and with limited weight. The capacity is much higher than that of other units of the same size.
This modular unit features a very simple yet effective system that requires no brackets, stay bolts or yoke for assembling the elements.
The basic version of Syntesi® incorporates numerous functions that are not provided or are only optional with traditional units. Examples are padlockable knobs, additional pneumatic ports on the front and back,
flow options from left to right or vice versa, regulators with compensation system - which are accurate even when the upstream pressure changes, with rapid downstream pressure relief - full indelible marking, automatic condensate drain even in size 1, and 360° visual inspection of oil and condensate levels. The basic materials, technopolymer and nickelplated brass have excellent corrosion resistance. An anti-corrosion version is available with stainless steel components (screws, plates) or Geomet®-reated ones (regulator springs).
  • SYNTESI®
  • SYNTESI® Shut-off Valve
  • SYNTESI® Active carbon filter
  • SYNTESI® Pressure Switch
  • SYNTESI® Filter
  • SYNTESI® Filter-Regulator
  • SYNTESI® Lubricator
  • SYNTESI® Depurator
  • SYNTESI® In-Series Regulator
  • SYNTESI® Regulator
  • SYNTESI® Progressive Starter
  • SYNTESI® FIL-DEP
  • SYNTESI® FIL-LUB
  • SYNTESI® FR-LUB
  • SYNTESI® V3V-FR-LUB
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Units NEW DEAL
New deal
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air conditioning
Units NEW DEAL
Newdeal is the forerunner of all air treatment units by Metal Work. The entire range is top quality, heavy-duty and reliable. These units are designed for use at high pressures and in applications where the temperature and quality of the ambient area are critical.
  • New deal
  • NEW DEAL Shut-off valve
  • NEW DEAL V3V-FR-LUB
  • NEW DEAL Regulator
  • NEW DEAL Shut-Off Valve
  • NEW DEAL Lubricator
  • NEW DEAL Regulator with V3V
  • NEW DEAL FIL-DEP
  • NEW DEAL FIL-REG-LUB
  • NEW DEAL Filter
  • NEW DEAL Filter Regulator
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Units SKILLAIR
Skillair
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air conditioning
Units SKILLAIR
The superior technology of Skillair® FRL units is the expression of Metal Work innovation. The FRL system is the brainchild of a joint study by Metal Work engineers and researchers from the Department of Mechanics in Turin. The integration of metal alloys and super-resistant techno-polymers is the result of co-operation between CESAP (European Centre for the Development of Plastic Applications) and leading international companies such as Du Pont, EMS Chemie and Hoechst. The installation of advanced processing and quality control systems guarantees the reliability of Skillair® FRLs.
The Skillair® units incorporate very interesting technological features:
• Compactness: with the same flow capacity our unit is one of the smallest on the market.
• Modularity: various elements such as filters, reducers, lubricators, 3-way valves, progressive actuators and air take-offs can be combined at will. With the modular system the FRL units can be removed without disturbing the pipes.
• Easy maintenance: Any of the elements or the entire unit can be removed without disturbing the remaining part or pipes.
  • Skillair
  • SKILLAIR V3V-FR-LUB
  • SKILLAIR Progressive starter
  • SKILLAIR Shut-off valve (Lock)
  • SKILLAIR FIL-DEP
  • SKILLAIR FIL-REG-LUB
  • SKILLAIR Filter
  • SKILLAIR Filter Regulator
  • SKILLAIR Diaphragm Drier
  • SKILLAIR Lubricator
  • SKILLAIR Depurator
  • SKILLAIR Lockable Regulator
  • SKILLAIR Regulator
  • SKILLAIR In-Series Regulator
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Units BIT
bit
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air conditioning
Units BIT
The units in the bit range feature:
• reduced dimensions
• negligible load loss
• long life
• excellent quality-to-price ratio
Thanks to its technical features the bit air treatment range is particularly suitable for de-centralized use near the final actuators.
  • bit
  • bit Filter
  • bit Micro-Regulator
  • BIT Lockable Micro-Regulator
  • BIT Lubricator
  • BIT Filter Regulator
  • BIT FIL-REG-LUB
  • BIT FR-LUB
  • BIT FIL-DEP
  • BIT FIL-LUB
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Units ONE
ONE
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air conditioning
Units ONE
In the world of pneumatics, which is considered mature, it is rare to encounter completely new and different products. ONE a compressed air treatment unit with a high degree of integration, that encompassed numerous pneumatic functions. In fact, it contains so many innovations that a single patent is not enough to safeguard it against imitation – three separate patent applications have been registered with a total of 39 claims. This unit is so innovative that it won the international novelty award at Fluidtrans Compomac. ONE has a single high-performance valve on the main flow that handles all the functions from regulation to relief. It is controlled by a high-precision pilot regulator with controlled relief, in series with the manual on-off valve, the electric valve and the progressive actuator. Unification of the valve has led to a significant reduction in overall dimensions, enhanced capacity, precision and response speed.
  • ONE
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Minivalves, mechanically and hand operated Series VME
Miniventile Reihe VME
Air valve technology, general
Metal Work Deutschland GmbH
Air valve technology, general
• Minivalves with 3/2 NO NC poppet,
• Installation in any position
• Push-in fittings for pipe Ø 4 mm and M5 on the valve body
• Low actuation force
• Rapid, accurate signal
• Mechanical actuation
• The 2 places adapter allows manual actuation of 1 or 2 VME valves with manual Ø 22 panel actuators. Thus it is possible to obtain 3/2,´5/2, 5/3 open centre and 5/3 pressure centre pneumatic functions.
• On request, it is possible to place a NC-NO electric switch next to VME valve for mixed solenoid/pneumatic signals.
  • Minivalves series VME
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Valves Series PEV pedal operated
Valves Series PEV pedal operated
Air valve technology, general
Metal Work Deutschland GmbH
Air valve technology, general
Valves Series PEV pedal operated
The valves series PEV with pedal are available in a wide range:
• 5/2 1/4” monostable and bistable with guarded pedal
• 3/2 M5 monostable, pedal not guarded
• 3/2 Ø 4 monostable, pedal not guarded
• 3/2 M5 in monostable and bistable configuration with guarded pedal
• 3/2 Ø 4 in monostable and bistable configuration with guarded pedal
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Valves Series 70
Ventile Reihe 70
Air valve technology, general
Metal Work Deutschland GmbH
Air valve technology, general
Valves Series 70
The Series 70 forms part of Metal Work’s full range of traditional valves.
They are available in sizes 1/8”, 1/4”, 3/8” and 1/2”, versions 3/2, 5/2, 5/3 and double 3/2, with mechanical, manual, pneumatic and electric drives.
They can be installed in line, onto a wall, on the cylinder (using a special bracket) or in series (on a multiple or modular base) to suit all possible applications.
These highly reliable valves comply with the main applicable standards, including Atex, ISO13489 and SIL, as stated in the documents and certificates available online.
  • Valves series 70
  • Series 70 Solenoid/Pneumatic
  • Series 70 Hand operated
  • Series 70 Mechanically
  • Series 70 Pneumatic
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Valves Series 70 SAFE AIR®
Series 70 Single
Air valve technology, general
Metal Work Deutschland GmbH
Air valve technology, general
Valves Series 70 SAFE AIR®
Starting from the robust and reliable valves series 70, we have added a few distinctive features, such as the presence of a valve status diagnostic system and the creation of a double communication channel guaranteeing redundancy of the architecture.

The simplest version is obtained from a pneumatically-operated 3/2 monostable valve. It is well known that when this type of valve is in the idle state (coil de-energized), port 1 is not connected to the downstream pneumatic circuit and port 2 is on relief; when the valve is operated (coil energized), port 1 is connected to port 2. When the coil is de-energized again, the valve is returned to the idle state (and hence port 2 relieves) by means of a spring that returns the spool to the home position. In the event of a failure, the spool may remain in the actuation position, even when the coil is de-energized, thus leaving port 2 pressurized. To offset this problem, we have added a Hall-effect sensor that reads the spool position.

This means that when the valve is deactivated, the sensor is in the ON state, when the valve is activated, the sensor is in the OFF state. A status in which the sensor is OFF state and the coil de-energized indicates that there is a problem. To reduce the probability of risk during plant maintenance, the manual actuator mounted on the electric control is the monostable type. The sensor inside the valve is available in the standard version with a 2.5m three-wire cable (standard or ATEX certified) or with an M8 connector and 300 mm cable. This valve, which is available in sizes 1/8”, 1/4” and 3/8”, is a category 2 component, according to ISO EN 13849, and is suitable for use in safety circuits up to PL = c.

For applications requiring higher performance levels, we have also develop a double-channel version (redundant) that requires the use of two valves series 70 with a monitored spool arranged so that port 2 of valve 1 is connected with port 1 of valve 2. If just one of the valves de-energizes, port 2 relieves, so, even if one of the two spools remains blocked, the other guarantees relief of the compressed-air circuit. In this case, too, the presence of spool position sensors can be used to monitor the status. The double valve, which is available in the size 1/8”, 1/4” and 3/8” as well, is a category 4 component according to ISO EN 13849 and is suitable for use in safety circuits up to PL = e. Both the single- and double-channel valves come with:
- a Type-Approval certificate no. P14056/14/MC/mc and no. P14100/14/MC/mc, issued by Bureau Veritas in accordance with EN ISO 13849;
- a certificate of compliance no. CV 013-12-2014 and no. CV 014-12-2014 to European Machinery Directive, issued by Bureau Veritas.
  • Series 70 Sigle
  • Series 70 Double
  • ISO 5599 Single
  • ISO 5599 Double
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10-mm Solenoid Valves Series PLT-10
Magnetventile Reihe PLT-10
Air valve technology, general
Metal Work Deutschland GmbH
Air valve technology, general
PLT-10 solenoid valves are the latest development in modern pneumatic design, where the main trends focus on miniaturisation, enhanced performance, reduced power and reliability.
Numerous versions are available, all with an ISO 15218 pneumatic interface. The power required to operate the PLT-10 has been greatly reduced, ranging from 0.3 to 0.8 Watts. It is available with a LED indicating when it is active. Monostable manual control is also possible. None of the versions will get damaged if the polarity is accidentally inverted.
  • Solenoid valves series PLT-10
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Bases for PLT-10 multiple connection
Bases for PLT-10 multiple connection
Air valve technology, general
Metal Work Deutschland GmbH
Air valve technology, general
Series PLT-10 solenoid valves can be mounted on bases complete with electrical and pneumatic connections, from 4 to 24 positions. The electric contacts of each valve are linked to a single multiple connector via a printed circuit board. The connector has 9 pins or 25 pins, depending on the model and the number of valves that can be mounted. Versions with 25-pin connectors can interface with standard field buses by means of Profibus-DP modules for Multimach. The compressed-air supply is common to all the valves and can be provided on either side of the base by means of a 1/8” fitting. Connection to the utilities is via automatic integrated cartridges for Ø 4 pipe. The solenoid valve outlet is free, in a slot in the base. The bases can be secured from above using M3 screws, or on a DIN bar using a bracket (see accessories). The bases can mount various types of PLT-10 solenoid valves: 3/2 NC, 3/2 NO, with or without a manual actuator. With this modular system, you can select the desired sequence of valves (NC, NO, blind) and change it at any time.
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Pneumatic Logic
Pneumatic Logic
Compressed air technology, Accessories
Metal Work Deutschland GmbH
Compressed air technology, others
Pneumatic Logic
Metal Work logic elements are available with 5 different functions:
OR, AND, NOT, YES, MEMORY.
Main features common to all elements:
- Adaptor for ? bar (DIN EN 50022) integral with the body.
- Built-in pressure indicator.
- Pipe locking system using Ø 4 built-in fittings
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Air-Air Pressure Multiplier (Booster)
Luft-Luft Druckverstärker 1
Compressed air technology, others
Metal Work Deutschland GmbH
Compressed air technology, others
The air-air pressure multiplier, or booster, is an automatic device that compresses air to give an outlet pressure that is double the inlet pressure.
It is normally used to locally intensify the input pressure of one or more actuators. As it is entirely pneumatic it can be used when electric devices are not recommended.
The booster can be supplied with or without a pressure regulator. It is fitted with check valves that maintain the outlet pressure even when the supply of compressed air is switched off.
This means it is necessary to interrupt the supply and relieve the circuit before intervening on the device in any way.
It is advisable to install a tank after the booster to prevent fluctuations in outlet pressure.
  • Air-air pressure multiplier 1
  • Air-air pressure multiplier 2
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Proportional precision pressure regulator REGTRONIC series
Proportionaldruckregler
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air technology, others
Proportional pressure regulators series REGTRONIC have the job of
precisely regulating the pressure in a system, the variables depending
on the input command. Remote control regulators are controlled by
means of an M12x1 cable and connector and can have Volt, mA or
RS232 control. Regulators with a display can be controlled via a cable or
directly using the keys below the display. The pressure value and a series
of information and diagnostics are visible at all times on the graphic
display.
The user-display interface, LEDs and buttons are all on one side.
The programming and reading software is comprehensive, simple and
intuitive. Pressure control takes place in a “closed-loop” with an electronic
precision pressure sensor that measures the downstream pressure, a
control system that compares it with the desired pressure, and two mini
solenoid valves that adjust the pressure to reach the target value.
  • Proportional regulator
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Precision pressure regulator with high exhaust flow, series GS
Präzisionsdruckregler Reihe GS
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air technology, others
GS is a series of precision regulators, designed for rapid relief of overpressure and a high flow rate. They feature identical and opposing regulation valves on the inlet and outlet sides. This enables the regulator to behave symmetrically – precise regulation with a high rate of flow both in and out. The pressure setting is virtually insensitive to changes in the upstream pressure (see diagram below), which guarantees accuracy even when the mains pressure fluctuates considerably. A slight escape of air is required for correct operation of the regulator – it must not be considered a defect. The regulator can be fixed using the through holes in the body or a bracket accessory. The body has a 1/8” pressure gauge fitting.
GS regulators are suitable for applications requiring good accuracy in maintaining the pressure and a certain sensitivity in relieving pressure peaks, e.g. to supply low-friction cylinders, reel tensioners and coil winders. Two sizes of compressed air fitting are available: 1/8” and 1/4”.
Three different setting ranges are available: 0 to 2 bar, 0 to 4 bar and 0 to 8 bar.
  • Pressure regulator series GS
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Digital Pressure Switch
Digital Pressure Switch
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air technology, others
Digital Pressure Switch
The digital pressure switch allows both the transmission of electrical
pressure signals and the instant display of pressure. Two digital outputs,
which can be set according to the two pressure values reached, are
available.
An analogue output of a voltage proportional to the pressure reading
is also available. The values are clearly displayed on a LED video and
different parameters can be entered from the keypad.
Hysteresis can be adjusted and the unit of measurement for pressure can
be modified.
Two models are available:
Series 600 (historical version), characterised by G1/8” female pneumatic
ports, one at the bottom and one at the back (pressure switch supplied with
bottom port covered with a removable plug); one-colour LED; pre-wired
cable.
Series 640 (the latest version), characterised by R1/8” male pneumatic
ports (taper thread) and M5 female thread inside on the rear side;
two-colour LED displays that can be programmed depending on the
pressure signal; cable with connector. A kit of accessories is provided for
fixing to the top or wall, or to a panel.
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Pressure Switches
Druckschalter
Compressed air conditioning
Metal Work Deutschland GmbH
Compressed air technology, others
Pressure Switches
This type of pressure switch features a high degree of miniaturisation
and a modern attractive design.
It can be installed in any position and also mounted onto a wall by means
of two transversal holes.
In order to reduce wiring times, it is supplied ready assembled with
a 2-metre electric cable or an M8 connector with a 300-mm cable.
The contact is the switching type, which means it can be normally open
or normally closed.
A knurled push-lock handle is provided for regulation.
  • Pressure switches
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Actuator Cartridge Micro-Cylinder Series CRTC
MIKROZYLINDER REIHE CRTC
Pneumatic component, control and accessory
Metal Work Deutschland GmbH
Pneumatic components, controls and accessories
Single-acting micro-cylinders with threaded body for fixing in small space or directly inside the machine body, owing to the external O-ring which ensures perfect seal.
ATTENTION: in case of cycles with high frequences it’s advisable that the piston doesn’t reach the end of the stroke during the rod coming out stage.
  • MICRO-CYLINDER SERIES CRTC
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Actuator Compact Cylinder Series CMPC
Actuator Compact Cylinder Series CMPC
Pneumatic component, control and accessory
Metal Work Deutschland GmbH
Pneumatic components, controls and accessories
Compact cylinder series CMPC available in numerous versions to meet a full range of requirements:
• With or without magnet
• Single-acting extended rod, retracted or through-rod
• Dual-acting non-rotating and dual-acting through-rod versions
• Tandem with two, three or four stages
• Multi-position with two and three stages
• Fixing centre distances to ISO 15552 from Ø 32 to Ø 100 and from Ø 20 to Ø 100 complying with French standard NFE 49-004-1 and 2 (UNITOP). Ø 12 and Ø 16 have centre distances compatible with trade cylinders.
The special profile and outer heads locked onto the barrel by screws ensure optimal guiding of the cylinder and multiple fixing options with a wide range of mountings. To determine the position in the relevant cylinder slots, it is possible to mount retracting magnetic limit switches. Available also in a version having FKM/FPM gaskets (for high temperature) from Ø 20 to Ø 100.
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Actuator Compact Cylinder Series CMPC Two-Flat
Actuator Compact Cylinder Series CMPC Two-Flat
Pneumatic component, control and accessory
Metal Work Deutschland GmbH
Pneumatic components, controls and accessories
This version is used to keep at an angle the objects fixed onto the piston rod and to apply torques within the specified limits. The piston rod in two-flat cylinders has two opposing longitudinal surfaces and is made entirely of stainless steel. The front head of the cylinder includes a sintered bronze bush that engages the piston rod and prevents it from rotating. A special polyurethane gasket guarantees air-tightness and dirt removal. This technical solution is more airtight and reliable than square or hexagonal piston rods.
These compact cylinders come in the following versions:
• with or without a magnet
• dual-acting, single piston rod
• dual-acting, through piston rod – one piston rod is two-flat, and the other is cylindrical
• fixing centre distances compatible with, ISO 15552 (former ISO 6431), or with French standard NFE 49-004-1 and 2 (UNITOP).
The special profile and the fact that the external heads are screwed onto the liner give an excellent guide. Numerous fixing options are available thanks to wide range of anchor points. Retractable magnetic limit switches can be mounted in slots in the cylinder to measure the position.
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Actuator Compact Guided Cylinder Series CMPG
Actuator Compact Guided Cylinder Series CMPG
Pneumatic component, control and accessory
Metal Work Deutschland GmbH
Pneumatic components, controls and accessories
The guided compact cylinder series CMPG is a robust and practicalsolution with a built-in guide unit. The rod guiding bushes are mounted directly in the anodized aluminium alloy lining. Two guiding solutions are available: sintered bronze bushes coupled with ground carbon chromed steel rods, or ball recirculation bushes coupled with tempered, chromed and ground steel rods. There are grooves on one side of the body to house the retractable sensors.
In the non-cushioned version, the stop is silenced by NBR front gaskets, and the cushioned version has adjustable pins to graduate braking. Threaded holes and calibrated holes are provided for fixing the dowel
pins.
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Actuator Compact Stopper Cylinder
KOMPAKTE STOPPERZYLINDER
Pneumatic component, control and accessory
Metal Work Deutschland GmbH
Pneumatic components, controls and accessories
Actuator Compact Stopper Cylinder
Compact stopper cylinders designed for stopping moving parts or chucks.
• With or without magnet execution
• Single-acting, oversize extended piston rod
• Can be also used as double-acting whith spring return
• Fixing centre distances to ISO 15552 for Ø 32, Ø 50, Ø 80 and French standard NFE 49-004-1 and (UNITOP).
In the relevant cylinder slots, it is possible to mount retracting magnetic sensor.
  • Compact Stopper Cylinder
  • Roller version
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Actuator Cylinder ISO 21287 Type Liner
KOMPAKTZYLINDER ISO 21287
Pneumatic component, control and accessory
Metal Work Deutschland GmbH
Pneumatic components, controls and accessories
Compact cylinder to ISO 21287, LINER series, available in different versions to meet all possible requirements:
• With or without magnet
• Double acting, single or through piston rod
• Double acting, perforated through piston rod
• Single acting, extended, retracted or through piston rod
• Single acting, perforated through rod
• Double acting anti-rotating version and double acting through piston rod
• Polyurethane or FKM/FPM gaskets (for high temperatures) also available
• Dimensions and centre distances to ISO 21287.
The heads have been eliminated for ease of installation, improved sturdiness and precision. The metal lining is designed to withstand heavy-duty work, tensile stress and impact. Technopolymer parts can withstand dynamic and pneumatic thrust. The lining virtually acts as a “bearing” to which most
of user accessories are attached. The wide range of anchors provide numerous fixing points.
Retractable magnetic limit switches can be mounted to identify the position in the cylinder grooves.
  • ISO 21287 CYLINDER SERIES LINE
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