More environmentally friendly - More productive
Previously limited to pure oils, emulsions, microemulsions, plastics and semi-plastics, each category was recognised for its unique strengths as a high lubricity fluid with limited cooling capabilities or as an efficient coolant that is less efficient as a lubricant. Our product immediately stood out for its ability to provide an incredibly high cooling rate while exhibiting unparalleled levels of lubrication. This powerful combination had never before been achieved in a single cutting fluid prior to the introduction of this product.
Reduced material consumption
One of the outstanding features noticed by operators is how far a small amount of neosynthetic coolant goes.Much less needs to be reapplied throughout the day to keep the cutting fluids concentrated for optimum machine performance. For some customers, our product has reduced coolant concentrate consumption by 50 per cent.
Using less product directly translates into less supply storage space, a smaller cutting fluid budget and significant cost savings from less fluid disposal. In fact, one customer reduced coolant expenses by 48 per cent.
Increased productivity
Neosynthetics allow operators to run machines faster without the risk of damaging tools or work materials. This increased throughput massively increases operational productivity, allowing more parts to be processed per hour, which then significantly reduces labour costs and improves machine utilisation.
The unique combination of high lubricity and high cooling rate results in unprecedented cutting tool longevity. A European manufacturer specialising in high-precision parts for the aerospace industry saw a 234 per cent increase in tool life after switching to our neosynthetic coolant.
In addition, one of the hallmarks of neo-synthetics is that they produce less foam. Less frequent cleaning combined with fewer tool changes increase machine availability and productivity. Neo-synthetic coolants can be critical to powering and maintaining 24/7 machining operations.
Environmentally friendly
Our neosynthetic cooling lubricant has been officially recognised as a USDA certified bio-based product. As a category, neosynthetic cooling lubricants are expected to be more environmentally friendly than other classes of emulsions due to the ingredients required to create the unique combination of properties they seek to achieve. We have developed our coolant without chemicals such as sulphur, mineral oil and chlorine.
Increasingly, machining operations of all sizes and types are launching sustainability and environmental initiatives in their shops. In addition to the cost savings and wide range of applications, our neosynthetic product is being used to reduce the environmental impact of manufacturing.
Free from oil and petroleum products, this significantly reduces smoke and odours and improves the environment of the shop floor itself. Our product also provides superior corrosion protection with less pronounced residues compared to fully synthetic products.
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