Precise Machine structure: • Change of the tank rear closure system in order to reduce friction and achieve a reduction of the backlash. • Greater rigidity of the head and its load cell, which favours cutting precision.
Wire cinematics: • More range of wire tension (from 100g to 3000g). • Optimization of the use of the wire brake wheel, facilitating its repositioning to make the most of it. • Special brake wheel for use with fast-cutting coated wires.
Ergonomical Filter: • Easier access to the resin bottle and filter cartridges. The cartridges are extracted at the rear of the machine, with the help of a tray to make the operation more ergonomic. Work Tank: • Pneumatic door, much faster up and down. • The work tank illumination light is positioned so it does not dazzle the user, clearly illuminating the work area and lower head.
Wire cinematics: • The replacement of the lower current socket can be done from the outside of the head, without having to remove more than a simple cover. It is no longer necessary to disassemble part of the lower head to change the socket. The socket can be removed without removing the conical pieces on its top. • New easy removal system for the inner wheel of the lower head.
Autonomous Filter: • Cartridge status monitoring. The machine notifies the operator that the filter cartridges are becoming saturated, so that he can plan to replace them with new ones at the most appropriate time. • Cartridge pressure switch, digitized maintenance.
Wire cinematics: • Option of an external wire feeder for spools of up to 45 kg, compatible with the existence of the standard feeder for spools of up to 16 kg included on the front of the machine.
Flexible Wire cinematics: • Flexibility of automatic threading with special threads. Special applications.”Custom threads” can be easily configured in order to adapt the automatic threading to other types of thread that the user has and that do not resemble those that appear in the tables that the machine incorporates. • New chopper design. The blades are eliminated avoiding their misalignment. The need to have the string drawer full of water disappears.
Easier tu Mantain • Easy disassembly and maintenance of the work tank closure table and its sealing system, which does not require adjustments. • Improved tuning. The assembly of the machine at the customer’s home is easier as fewer points have to be connected. • Improvement of access to the inside of the machine by the SAT or the client himself.The covers are easier to remove and assemble. • Security PLC included.
Machine structure: • Change of the tank rear closure system in order to reduce friction and achieve a reduction of the backlash. • Greater rigidity of the head and its load cell, which favours cutting precision.
Wire cinematics: • More range of wire tension (from 100g to 3000g). • Optimization of the use of the wire brake wheel, facilitating its repositioning to make the most of it. • Special brake wheel for use with fast-cutting coated wires.
X-axis travel (individual) 2.000(1.200) mm 78.74 in Y-axis travel 1.200 mm 47.24 in Z-axis travel 800 mm 31.49 in Max. distance between table and head 1.200 mm 47.24 in Worktank internal dimensions Length 2.800 mm 110.24 in Width 1.700 mm 66.92 in Height 1.000 mm 39.37 in Work table dimension 2.200 x 1.200 mm 86.61 x 39.37 in Allowable weight on the table 20.000 kg 44093 Ibs Type of work tank Abatible Drop door Maximum electrode weight 300 kg 440 Ibs Intensity of the generator 100|200|400 A 100|200|400 A
Benefits of ONA IRIS Technology Reduction of erosion time of up to 50%. Greater efficiency with up to 200% in productivity. Highly rigid mechanical structure constructed of stabilized fine grained cast iron blended with graphite that allows work pieces up to 25.000 kg. A reinforced C axis affording stability in erosion with electrodes that have high moments of inertia (aprox. 12,000 kg/ cm2). Unique technological innovation. Generator 30% more powerful than the rest of the market capable of reaching up to 800 A in intensity. ONA IRIS machines include a very powerful control with up to 8 simmultaeously interpolating axes and volumetric compensation in the entire work area.
Because we knew hole-drilling technology could be done better, faster and smarter we created ONA Halley, the result of our historical know-how in EDM and years of experience in the aerospace industry. ONA HALLEY is the most compact, efficient and clever EDM hole drilling machine on the market. Everything that turbine blade and vane production has been waiting for. Because the extraordinary does not happen everyday...but it just did.
Expert in Complex shaped holes. There is no two holes alike. Whether film cooling holes or shaped diffuser holes, The turbine sector will require plenty of differently shaped holes to make the most out of the performance of their final pieces. Concious of that, ONA HALLEY is capable of producing the most complex and intrincate holes in any conductor material with the best result possible.
As fast as a comet. With lightning-fast speed and unmatched precision, ONA Halley is the fastest hole-drilling machine on the market. Blade and vane parts will be produced in the blink of an eye. Unbeatable speed, for unbeatable results.
Clever design for an easy experience Ergonomic and compact. Our machine takes up less space and is designed for ease of use. In addition, its integrated touch screen, in tablet format, simplifies process management.
Our commitment to EDM technology knows no limits. At ONA, our product range now includes the experience of the North American company AA EDM in machines for the machining of microholes by EDM.
Unprecedented machines in terms of production capacity. Compact machines with great reliability and precision prepared to tackle the European and World market.
Benefits of the MH EDM Technology
96% OEE (Overall Equipment Effectiveness) Extremely high production capacity.
SIMPLE TO USE WITH A LOW MAINTENANCE COST Easy installation, intuitive operation and solidly built machines.
SAVINGS IN CONSUMABLES Our consumables last longer and cost less.
EXPERTS IN MODULAR DESIGN AND MINIMAL FOOTPRINT Maintenance with a minimum size.
PRECISION AT ITS FULLEST Parts are wear-free and the EDM head does not go off-center, so precision is not lost in time.
FROM THE SIMPLEST TO THE MOST COMPLEX PROJECT Customized design and programming to meet your needs.
Wire size range 0.2 mm –0.25 mm – 0.3 mm 0,078 in – 0,984 in – 0,118 in
Max. Axes speed 800 mm/min 31,49 in/min
Best Rougness 0.4 Ra 0,4 µm Ra
Benefits of AD Technology
The ONA AD25 machine includes technological tables especially designed for precision cutting. Using tables, the operator can be sure of the levels of precision in wire EDM.
The windows-like graphical interface makes life easy for the operator, while providing a automation capability.
Each machine is laser-tested according to the VDI 3441 (axes positioning) and ISO 230-4 (circularity) standards.
Repeatability in accuracy by applying the same cutting data on different machines, the consistence enhances the quality of workpiece and simplifies management procedure.
Lower maintenance cost. Excellent low power consumption characteristics.
All machines feature as standard a collision protection system
Wire size range 0.2 mm –0.25 mm – 0.3 mm 0,078 in – 0,984 in – 0,118 in
Max. Axes speed 800 mm/min 31,49 mm/min
Best Rougness 0.4 Ra 0,2 µm Ra
Benefits of AD Technology
The ONA AD machine includes technological tables especially designed for precision cutting. Using tables, the operator can be sure of the levels of precision in wire EDM.
The windows-like graphical interface makes life easy for the operator, while providing a automation capability.
Each machine is laser-tested according to the VDI 3441 (axes positioning) and ISO 230-4 (circularity) standards.
Repeatability in accuracy by applying the same cutting data on different machines, the consistence enhances the quality of workpiece and simplifies management procedure.
Lower maintenance cost. Excellent low power consumption characteristics.
All machines feature as standard a collision protection system
Z-axis travel 600 / 700 / 800 mm 23.6 / 27.6 / 31.5 in
Maximum workpiece dimensions
Large 1950 mm 76.8 in
Wide 1600 mm 63 in
High 600 mm 23.6 in
Allowable weight on table 10000 kg 22000 Ibs
U/V-axes travel 500 x 500 mm 19.7 x 19.7 in
Maximum angle of conical cut (optionally ±45º) +/- 30º / 400 mm +/- 30º / 15.8 in
Wire diameter 0.20 / 0.33 mm 0.008 – 0.013 in
Maximum cutting speed 360 mm2/min – Ø 0.30 mm (Xcc wire) 34 in2/hr – Ø 0.01 in (Xcc wire)
(*) Ask details for the different possible configurations. The indicated data correspond to the smaller machine configuration of each model.
Benefits of AV Technology
The numerical control, designed on the concept of usability, has: a 23” touch interface, Intuitive and visually friendly menus, Applications represented by icons, Real-time information, greater control of the process..
The optimisation of work times is another of the main functions of the AV machines. The system allows you to view the list of jobs (JOBs list).
The new interface displays the workpiece in 3D and allows the operator to rotate and move it according to their requirements with a simple tap on the screen thanks to its tactile technology.
The new generator enables cutting at high speeds and guarantees great efficiency of the machines. Savings of 30% and a 450mm2/min (0.33 wire(XCC)) speed..
ONA Script programming + Medition in-process option in order to have a total control of the workpiece positioning.
Z-axis travel 500 / 600 / 700 / 800 mm 19.7 / 23.6 / 27.5 / 31.5 in
Worktank internal dimensions (*):
Large 2500 mm 98.4 in
Wide 1600 mm 63.0 in
High 600 mm 23.6 in
Allowable weight on table 10000 kg 22000 Ibs
U/V-axes travel 500 x 500 mm 19.7 x 19.7 in
Maximum taper angle +/- 30º / 400 mm +/- 30º / 15.75 in
Wire diameter range 0.20 / 0.33 mm 0.008 – 0.012 in
(*) Ask details for the different possible configurations. The indicated data correspond to the smaller machine configuration of each model.
Benefits of AV Technology
The numerical control, designed on the concept of usability, has: a 23” touch interface, Intuitive and visually friendly menus, Applications represented by icons, Real-time information, greater control of the process..
The optimisation of work times is another of the main functions of the AV machines. The system allows you to view the list of jobs (JOBs list).
The new interface displays the workpiece in 3D and allows the operator to rotate and move it according to their requirements with a simple tap on the screen thanks to its tactile technology.
The new generator enables cutting at high speeds and guarantees great efficiency of the machines. Savings of 30% and a 450mm2/min (0.33 wire(XCC)) speed..
ONA Script programming + Medition in-process option in order to have a total control of the workpiece positioning.
Z-axis travel 500 / 600 / 700 / 800 mm 19.7 / 23.6 / 27.5 / 31.5 in
Maximum workpiece dimensions (*)
Large 1300 mm 51.2 in
Wide 1040 mm 40.9 in
High 500 mm 19.7 in
Allowable weight on table 5000 kg 11000 Ibs
U/V-axes travel 500 x 500 mm 19.7 x 19.7 in
Maximum angle of conical cut (optionally ±45º) +/- 30º / 400 mm +/- 30º / 15.8 in
Wire diameter range 0.20 / 0.33 mm 0.008 – 0.013 in
Maximum cutting speed 450 mm2/min – Ø 0.33 mm (Xcc wire) 42 in2/hr – Ø 0.013 in (Xcc wire)
(*) Ask details for the different possible configurations. The indicated data correspond to the smaller machine configuration of each model.
Benefits of AV Technology
The numerical control, designed on the concept of usability, has: a 23” touch interface, Intuitive and visually friendly menus, Applications represented by icons, Real-time information, greater control of the process..
The optimisation of work times is another of the main functions of the AV machines. The system allows you to view the list of jobs (JOBs list).
The new interface displays the workpiece in 3D and allows the operator to rotate and move it according to their requirements with a simple tap on the screen thanks to its tactile technology.
The new generator enables cutting at high speeds and guarantees great efficiency of the machines. Savings of 30% and a 450mm2/min (0.33 wire(XCC)) speed..
ONA Script programming + Medition in-process option in order to have a total control of the workpiece positioning.
Y-axis travel 600 / 800 / 1000 mm 23.6 / 31.5 / 39.4 in
Z-axis travel 500 / 600 / 700 / 800 mm 19.7 / 23.6 / 27.5 / 31.5 in
Maximum workpiece dimensions
Large 1500 mm 51 in
Wide 1040 mm 41 in
High 500 mm 19.7 in
Allowable weight on table 5000 kg 11000 Ibs
U/V-axes travel 500 x 500 mm 19.7 x 19.7 in
Maximum angle of conical cut (optionally ±45º) +/- 30º / 400 mm +/- 30º / 15.8 in
Wire diameter range 0.20 / 0.30 mm 0.008 – 0.012 in
Maximum cutting speed 360 mm2/min – Ø 0.30 mm (Xcc wire) 34 in2/h – 0.012 in (Xcc wire)
(*) Ask details for the different possible configurations. The indicated data correspond to the smaller machine configuration of each model.
Benefits of AV Technology
The numerical control, designed on the concept of usability, has: a 23” touch interface, Intuitive and visually friendly menus, Applications represented by icons, Real-time information, greater control of the process..
The optimisation of work times is another of the main functions of the AV machines. The system allows you to view the list of jobs (JOBs list).
The new interface displays the workpiece in 3D and allows the operator to rotate and move it according to their requirements with a simple tap on the screen thanks to its tactile technology.
The new generator enables cutting at high speeds and guarantees great efficiency of the machines. Savings of 30% and a 450mm2/min (0.33 wire(XCC)) speed..
ONA Script programming + Medition in-process option in order to have a total control of the workpiece positioning.
Max. distance between table and head 675 mm 27.1 in
Worktank internal dimensions
Length 1.070 mm 42.1 in
Width 770 mm 30.3 in
Height 450 mm 17.7 in
Work table dimension 800 x 600 mm 31.5 x 23.6 in
Allowable weight on the table 1.500 kg 3300 Ibs
Type of work tank Abatible Drop tank
Maximum electrode weight 100 kg 220 Ibs
Minimum roughness 0,08 – 0,1 µm Ra 0.08 – 0,1 µm Ra
Intensity of the generator 100|200|400 A 100|200|400 A
Benefits of ONA IRIS Technology
A 100% digital generator totally configurable and programmable.
Savings in electrodes, wear is reduced up to 500%. The generator optimises the erosion process and adapts it to the discharge conditions of each moment.
Full digital adjustment of eroding spark up to 30 different parameters allows optimizing erosion to its best.
Unique technological innovation. Generator 30% more powerful than the rest of the market. It is capable of reaching up to 400 A in intensity.
Powerful control with up to 8 simmultaeously interpolating axes and volumetric compensation in the entire work area.
Max. distance between table and head 800 mm 31.49 in
Worktank internal dimensions
Length 1.700 mm 66.93 in
Width 1.000 mm 39.37 in
Height 600 mm 23.62 in
Work table dimension 1.200 x 800 mm 47.24 x 31.49 in
Allowable weight on the table 4.000 kg 8820 Ibs
Type of work tank Puerta Abatible Drop door
Maximum electrode weight 300 kg 440 Ibs
Minimum roughness 0,08 – 0,1 µm Ra 0,08 – 0,1 µm Ra
Intensity of the generator 100|200|400 A 100|200|400 A
Benefits of ONA IRIS Technology
A 100% digital generator totally configurable and programmable.
Savings in electrodes, wear is reduced up to 500%. The generator optimises the erosion process and adapts it to the discharge conditions of each moment.
Full digital adjustment of eroding spark up to 30 different parameters allows optimizing erosion to its best.
Unique technological innovation. Generator 30% more powerful than the rest of the market. It is capable of reaching up to 400 A in intensity.
Powerful control with up to 8 simmultaeously interpolating axes and volumetric compensation in the entire work area.
Max. distance between table and head 800 mm 31.49 in
Worktank internal dimensions
Length 1.700 mm 66.93 in
Width 1.000 mm 39.37 in
Height 600 mm 23.62 in
Work table dimension 1.200 x 800 mm 47.24 x 31.49 in
Allowable weight on the table 4.000 kg 8820 Ibs
Type of work tank Puerta Abatible Drop door
Maximum electrode weight 300 kg 440 Ibs
Minimum roughness 0,08 – 0,1 µm Ra 0,08 – 0,1 µm Ra
Intensity of the generator 100|200|400 A 100|200|400 A
Benefits of ONA IRIS Technology
A 100% digital generator totally configurable and programmable.
Savings in electrodes, wear is reduced up to 500%. The generator optimises the erosion process and adapts it to the discharge conditions of each moment.
Full digital adjustment of eroding spark up to 30 different parameters allows optimizing erosion to its best.
Unique technological innovation. Generator 30% more powerful than the rest of the market. It is capable of reaching up to 400 A in intensity.
Powerful control with up to 8 simmultaeously interpolating axes and volumetric compensation in the entire work area.
Max. distance between table and head 1.000 mm 18.5 in
Worktank internal dimensions
Length 1.800 mm 70.86 in
Width 1.300 mm 51.18 in
Height 700 mm 27.55 in
Work table dimension 1.200 x 1.000 mm 47.24 x 39.37 in
Allowable weight on the table 5.000 kg 11023 Ibs
Type of work tank Fixed Fixed
Maximum electrode weight 300 kg 440 Ibs
Minimum roughness 0,08 – 0,1 µm Ra 0,08 – 0,1 µm Ra
Intensity of the generator 100|200|400 A 100|200|400 A
Benefits of ONA IRIS Technology
A 100% digital generator totally configurable and programmable.
Savings in electrodes, wear is reduced up to 500%. The generator optimises the erosion process and adapts it to the discharge conditions of each moment.
Full digital adjustment of eroding spark up to 30 different parameters allows optimizing erosion to its best.
Unique technological innovation. Generator 30% more powerful than the rest of the market. It is capable of reaching up to 400 A in intensity.
Powerful control with up to 8 simmultaeously interpolating axes and volumetric compensation in the entire work area.
Our target market is that og high value added components and medium to large components, in a variety of industrial sectors such as aeronautics, aerospace, energy and shipbuilding, among others.
Our machines are based on WAAM, high deposition rate additive technology and are designed to offer a competitive alternative to manufacturers of medium-large sized, high value components. They have closed loop control and an inert chamber with a special loading and unloading system.
We work with materials like steel, titanium alloys, superalloys and aluminium alloys.
Additive Technology – Laser beam powder bed fusion
Why choose the ONA SAMYLABS printer? There are many options for 3D metal printing… What makes ONA SAMYLABS the best option for your projects?
High-quality at an affordable price ONA SAMYLABS has an unbeatable price-quality ratio and is made in stainless steel; perfect for the workshop, office or lab, and in addition it operates on domestic power supply current.
The all-in-one option Our own cutting-edge technology, perfect size, ease of use, without future costs and with all the accessories you may need.
Ergonomic and easily cleaned Its 730 x 1550 x 1850 size enables it to pass through conventional doors, it meets the most demanding safety requirements and is easy to clean.
Single-payment own software Our own slicing and control software, fast printing, free licence and single payment modality, so that you can be totally independent.
A deposit 160 mm in diameter x 20 mm in height Its large filter enables a larger printing volume and high repositioning speed.
Its own high-power laser control system: 250 W. High-technology with our own electrical, electronic and mechanical design.
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