Robotic and automation

Plus System ELM This extremely versatile main Rollon range includes fully protected linear axes with toothed belt drive. The ELM linear units are available in four sizes from 50 to 110 mm. They have a self-supporting profile made of extruded, anodised aluminium. The driving force is transmitted by a steel-reinforced polyurethane toothed belt. The precise movement of the carriage is achieved by linear guides or by an optional roller system. A polyurethane cover belt protects the belt drive and linear guide system from dust, dirt, foreign bodies, liquids and other contaminants. This design avoids the weaknesses of other sealing systems, such as steel belts. The components used for the linear motion, the lubricant reservoir, the LM blocks and the double lip seals guarantee a maintenance-free system. The rollers, bearings and drive shafts used are of an extremely stable design. The ELM Series LM Guide is particularly suitable for applications in very aggressive operating environments that also require fast work cycles and high repeatability. The new drive head was developed to allow great freedom in dimensioning the application and in mounting the gear unit on the linear drives of the ELM series. With the new drive head, it is possible to install the gearbox on the left or right side of the drive using a standard mounting kit. Translated with DeepL

The linear axes of the ROBOT series are particularly suitable for applications with high load capacities where the carriage is subject to strong forces (yaw, pitching and rolling) or for linear movements in SCARA robots used in production lines. The ROBOT series is suitable for all demanding applications due to its robust design and high load capacities. The linear units of the ROBOT series are available in four sizes from 100 mm to 220 mm. They have a robust structure made of an extruded, anodised aluminium profile with a square cross-section. The driving force is transmitted by a steel-reinforced polyurethane toothed belt. The carriage travels on two parallel linear guides with four self-lubricating, maintenance-free ball cages that support the carriage and all loads and moments that occur. Several independent or idling carriages are also available to further increase the load carrying capacity. A polyurethane cover belt protects the belt drive from dust, dirt, foreign bodies, liquids and other contaminants. The ROBOT series is the first choice for heavy duty applications with high travel speeds and changing loads in aggressive operating environments where a maintenance-free industrial automation solution with high repeatability is required. The new drive head has been designed to allow great freedom in the dimensioning of the application and in the mounting of the gear unit on the linear actuators of the ROBOT series. With the new drive head it is possible to install the gear unit on the left or right side of the drive using a standard mounting kit. Translated with DeepL

Versatile multi-axis system designed for feeding machine stations. The Y axis can be realized with a rack and pinion driving system for multiple independent carriages or with a short belt system for connected Z axes. The motion systems can be designed with recirculating ball guides or with bearings depending on loads, dynamics, and different environments.

Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. Horizontally mounted, it is mainly used to feed presses installed in series. It extends in both directions, feeding a press in one direction, closing, then feeding another in the other direction. The closed actuator does not occupy space in the two presses, making it possible to feed both with a single system.

Professional linear technology for production parts supply1st and 2nd tier OEM series production parts for the automotive and utility vehicle industry or pre-mounted assemblies that are transported between production facilities must often be supplied to the customer for just-in-sequence assembly processes. Custom reusable load carriers for manual or automatic withdrawal have proven to be effective for this task. The robust telescopic guides from Rollon’s Hegra Rail and Light Rail series are the basis for stable and durable pull-out trays on the shipping pallet or stillage.

The Hegra Rail family includes various telescopic guide profiles with ball cage capable of handling high loads up to 20 kN per pair, overextensions up to 200% of the length of the guide in closed position and available in different materials such as steel, aluminium or stainless steel AISI 304 and AISI 316. The Hegra Rail family of telescopic guides includes five product categories: partial and full extensions, overextensions, heavy loads and S-sections. Telescopic guides for partial extensions Telescopic guides for partial extensions of about 50% of the total length. These include a fixed guide and a cursor which is the mobile part and comes in various shapes and sizes. The high rigidity of the system arises from the way the fixed part and the cursor are coupled. Telescopic guides for full extensions Telescopic guides for full extensions of 100% of the total length. These consist of three elements with sections of different shapes and measurements. Telescopic guides for overextensions Telescopic guides for overextensions up to 200% of the total length. These consist of four elements with sections of different shapes and measurements (five elements for the model with extension up to 200%). The use of intermediate section with high moment of inertia results in high rigidity of the system and a high load capacity even with the guide completely extended. Telescopic guides for heavy loads Telescopic guides for full extensions of 100% of the total length. These consist of three stages, with an intermediate section having a double-T structure. These telescopic guides, available in various sizes, are conceived specifically for handling heavy loads, ensuring low deflection and high rigidity of the system. Telescopic guides with S-sections Telescopic guides for full extensions of about 100% of the length. These consist of 3 elements, the intermediate section is S-shaped. The telescopic guides are available in various sizes and combine high rigidity with a narrow cross-section.

Light Rail product line includes full or partial extension lightweight telescopic guides. Optional locking mechanism for open or closed positions Various designs, maximum stroke 1,100mm Telescopic extraction up to 105% of the closed slide length The Light Rail product family includes lightweight telescopic rails to be used in environments allowing only reduced weight components. Smooth and quiet operation is ensured even with heavy loads. Elastic shock absorption avoids permanent distortion. The self-cleaning raceways mounted on the Light Rail telescopic rails ensure safe operation and less frequent maintenance.

Versatile transfer system for metal sheet handling, designed as the main element in a series of presses which eventually combine with load/unload systems. The system features high positioning precision with heavy duty cycles and high dynamics, and is also available for very extended lengths. It manages cantilever loads to keep one side of the series free for operations. The system is driven by a belt with Ω transmission. The Z axes can be placed at different distances, according to the loads.

Multiple X/Y/Z Cartesian systems with belt, rack and pinion, screw, and hybrid handling. Utilizing the modularity offered by the full range of our linear actuators (Actuator Line), highly customizable Cartesian systems are available to meet the specific needs of our customers.

Shuttle system for moving robots and heavy loads for long distances with high dynamics. The motion system is available with recirculating ball guides or rollers while the driving system has been designed with rack and pinion. The shuttle is equipped with adjustable ties to achieve alignment even on irregular surfaces. Cable carrier and dampers at the stroke end are included.

Versatile multi-axis system designed for feeding machine stations. The Y axis can be realized with a rack and pinion driving system for multiple independent carriages or with a short belt system for connected Z axes. The motion systems can be designed with recirculating ball guides or with bearings depending on loads, dynamics, and different environments.

Shuttle system for moving robots and heavy loads for long distances with high dynamics. The motion system is available with recirculating ball guides or rollers while the driving system has been designed with rack and pinion. The shuttle is equipped with adjustable ties to achieve alignment even on irregular surfaces. Cable carrier and dampers at the stroke end are included.

Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. Horizontally mounted, it is mainly used to feed presses installed in series. It extends in both directions, feeding a press in one direction, closing, then feeding another in the other direction. The closed actuator does not occupy space in the two presses, making it possible to feed both with a single system.

Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. The wall-mounted system feeds the machine and retracts, facilitating the feeding of machine tools where obstructions to protective doors must be avoided.

Versatile transfer system for metal sheet handling, designed as the main element in a series of presses which eventually combine with load/unload systems. The system features high positioning precision with heavy duty cycles and high dynamics, and is also available for very extended lengths. It manages cantilever loads to keep one side of the series free for operations. The system is driven by a belt with Ω transmission. The Z axes can be placed at different distances, according to the loads.