Schenck RoTec

The Pasio 5 series is always the right solution when balancing small and very small rotors. The three models in the PASIO series cover the weight range from a few grams up to a rotor weight of 5 kg. The spectrum ranges from miniature motors or dental drill turbines weighing only a few grams to blowers and electric-motor armatures down to spindles with a maximum weight of 5 kg.

Depending on the model, different drive concepts and rotor supports are used. In the smallest version, displacement measurement is used due to greater accuracy. In the two larger versions, force-measurement is used. Our measuring devices support both measurement methods perfectly to ensure that you will achieve the best balancing result in these weight classes as well.

Precise, convincing technology:

• Compact table balancing machine
• Servomotor with digital speed selection and monitoring
• Self-diagnosis for quick fault detection and rectification
• IoT-ready to provide access to the digital Schenck world
• Quick and error-free machine setup with the integrated linear laser
• Easy to adjust and easy to handle laser scanning head for precise angle positions
• Exact and quick unbalance correction thanks to automatic angle positioning
• Reliable balancing of magnetized rotors such as permanent magnet rotors via an non-magnetic drive
• Variable drive technology for different weight ranges
• Permanent calibration of Pasio 5SC and Pasio 05SC for easy and quick balancing
• Maximum precision thanks to displacement measurement in the Pasio 005SC

The Pasio 15 is always the right choice when you want to perfectly balance a wide spectrum of rotors up to a maximum weight of 15 kg. The current model is also equipped with the advanced Save Control, which permanently coordinates and monitors many of the machine functions. It always keeps you updated on the status of the Pasio 15 and lets you react individually.

Facts for better balancing:

• Extremely easy commissioning: Installation, alignment, connection, balancing
• Low space requirements thanks to compact design with few overhangs
• Servomotor with digital speed selection and monitoring
• Self-diagnosis for quick fault detection and rectification
• Making balancing processes more transparent with Schenck ONE
• High availability thanks to modern, individual service concepts
• Flexible placement options since no foundation and no screwed connection is required
• Insensitive towards interfering external influences thanks to vibration-reducing mineral casting machine frames
• Comfortable single-handed overslung belt drive to easily support the rotor in the machine
• Ergonomical overall design for safe and error-free balancing

The Pasio 50SC is the second generation of our large Pasio series. It is designed for rotors up to 50 kg with a maximum rotor diameter of 600 mm and a length of 1,000 mm. It covers a practical rotor range frequently found in production plants and repair facilities. Sophisticated mechanics and perfect measuring technology permit residual unbalances of less than 0.5 gmm per plane and therefore a very high unbalance reduction ratio.

Cutting-edge technology for perfect balancing:

• Extremely easy commissioning – Installation, alignment, connection, balancing
• Easy to integrate into existing customer networks
• Low space requirement due to reduced overhangs
• Autoindexing for easy and perfect angle determination (option)
• High availability thanks to modern, individual service concepts
• Large selection of options for special requirements
• Servomotor with digital speed selection and monitoring
• Self-diagnosis for quick fault detection and rectification
• Comfortable protection cap as per DIN ISO 21940-23, Class C (with large window)
• New swivel bracket belt drive that is very easy and safe to operate
• Two-handed control when the protective cover is open for indexing into the next correction position (option)

The SVA 90 comes as a handy, three-channel vibration analyzer with speed unit that allows for the evaluating of machinery condition and rolling–element bearings with characteristic overall values. This instrument will help you to prevent costly downtime.
The Smart VibroAnalyzer 90 is a small portable unit focused for data collection. The SVA 90 key features included are Speed Detection, Meter Mode, Diagnostic, Stroboscope, and Diagnostic Center Basic.

SVA 90 Base Kit:

Meter Mode
This module includes the following basic vibration measurements:

• Overall vibration
• Provides a traffic light display of vibration values based on pre-setup limits. The color indication is according to ISO 10816 standards.
• Overall (RMS) and Peak values are displaced with the following frequency ranges: Velocity (10 Hz – 1000 Hz) or Acceleration (0.5 kHz -25.6 kHz)

• FFT Spectrum
  In mm/s (RMS) with 3 maximum peaks (2 Hz – 200 Hz)

• Displacement values
  Uses the following frequency range of (2 Hz – 100 Hz)

• Time Signal
• Used for roller bearings (0.5 kHz -25.6 kHz)
• Vibration in RMS for gearboxes/bearings in the following frequency ranges (0.5 kHz -1.5 kHz), (1.5 kHz -5 kHz), & (5 kHz -25.6 kHz)

• Temperature
  Displayed in colored ranges using IR temperature sensor

Diagnostic
This module is an expert system for automatic detection of possible machine faults. Displays the following faults:

• Overall machine condition
• Overall bearing condition
• Severity of unbalance fault
• Severity of mechanical looseness
• Severity of misalignment
• Displays via text if the found condition is good or severity of fault or provides a velocity spectrum displayed on the bottom of the screen.

Stroboscope
This module visually “freezes” the machine movement and checks its rotating parts

Diagnostic Center Basic
This software allows for connection of the SVA 90 to the PC for Report Generation.



SVA 90 Software Options:

Tracking
This module allows the user to set up a coast down or runup measurement.

• The measurements can be taken based on multiple situations such as by speed change, time change, as soon as possible, etc.
• This feature helps the user see where resonances in their machine are located allowing for additional analysis or balancing to be performed.

Data Collector
This module is used for day-to-day data collection of your factory machinery. Simply create your route tree with measurement points using the Diagnostic Center Standard software and take the measurements regularly. Transfer this collected data back to the Diagnostic Center to analyze the data and trends.

• Unlimited number of routes
• Up to 12 measurements per point
• Up to 3 vibration measuring points, plus speed reference (Simultaneously measured)
• Data review on site possible
• Off route measurements are possible
• Diagnostic Center Standard
• Customized Reports via PC

Analyzer
This module allows the user to select the type of measurement from simple overall values to detailed FFT’s and time wave forms. In addition, the user can perform more advanced measurements with proximity probes such as orbits.

• Real-time FFT
• Demod/envelope analysis
• ACM– low speed bearing analysis
• Order Analysis
• Orbit Measurement
• User Band Pass Analysis
• Frequency Range: 0.5 Hz - 25 kHz (64 kHz sampling)
• FFT Resolution: Min: 100 lines, Max: 25,600 Lines
• Fully simultaneous for 3 channels
• Crest Readings
• Time signal measurements
• Phase Shift
• DC Measurements
• Centerline Measurements
• Smax
• Overall Measurements

Field Balancing
This module allows for balancing equipment in situ, both in the field and during final assembly, providing a quality product.

• Multiple balancing types such as Polar (0-360 degrees), component, and fixed weights
• Flexible Visualization of balancing: polar plot and table overview
• Optimizing the final vibration level at the two bearings supports in an early stage while balancing in a single plane
• Allows for Rotor setting to calculate balance quality according to ISO 1940

Ultrasound
This module uses a microphone (sold separately) to allow for the measurement of sound inaudible to the human ear.

• Typical applications that benefit from the use of ultrasound measurements are air leak detection, electrical arcing, or early bearing fault detection.

Recorder
This module is a unique measurement mode allowing you to “record” the raw signal from the sensor i.e. the raw signal from the machine.

• The Recorder allows you to then post-process the signal later on the unit.
• The user can perform the post-processing on the same raw data multiple times.

Diagnostic Center Standard
The Upgrade from Basic to Standard allows for additional cursor functions when analyzing the data on the PC. The Standard software also allows for the creation of Routes and is needed when the Data Collection module is added.

Diagnostic Center Pro
The upgrade to the Pro version of the software allows for the management of custom report templates and the use of the bearing and system database.

The Smart VibroAnalyzer 95 is the most powerful vibration analyzer currently on the market. — You name it, the SVA 95 can do it!


SV 95 Base Kit:
SVA 95 comes as a 4 Channels + Speed unit

Diagnostic
This module is an expert system for automatic detection of possible machine faults. Displays the following faults:
• Overall machine condition
• Overall bearing condition
• Severity of unbalance fault
• Severity of mechanical looseness
• Severity of misalignment
• Displays via text if the found condition is good or severity of fault or provides a velocity spectrum displayed on the bottom of the screen.


Analyzer
This module allows the user to select the type of measurement from simple overall values to detailed FFT’s and time wave forms. In addition, the user can perform more advanced measurements with proximity probes such as orbits.
• Real-time FFT
• Demod/envelope analysis
• ACMT – low speed bearing analysis
• Order Analysis
• Orbit Measurement
• User Band Pass Analysis
• Frequency Range: 0.5 Hz - 25 kHz (64 kHz sampling)
• FFT Resolution: Min: 100 lines, Max: 25,600 Lines
• Fully simultaneous for 3 channels
• Crest Readings
• Time signal measurements
• Phase Shift
• DC Measurements
• Centerline Measurements
• Smax
• Overall Measurements


Field Balancing
This module allows for balancing equipment in situ, both in the field and during final assembly, providing a quality product.
• Multiple balancing types such as Polar (0-360 degrees), component, and fixed weights
• Flexible Visualization of balancing: polar plot and table overview
• Optimizing the final vibration level at the two bearings supports in an early stage while balancing in a single plane
• Allows for Rotor setting to calculate balance quality according to ISO 1940


Advanced Balancer
This module, available in the SVA 95, supports advanced balancing process enabling up to eight (8) plane balancing.


Ultrasound
This module uses a microphone (sold separately) to allow for the measurement of sound inaudible to the human ear.


Recorder
This module is a unique measurement mode allowing you to “record” the raw signal from the sensor i.e. the raw signal from the machine.
• The Recorder allows you to then post-process the signal later on the unit.
• The user can perform the post-processing on the same raw data multiple times.


Bump Test
This module enables the user to find the resonance frequency of a machine by "bumping" the machine with a mallet.


Lubri - Greasing Control
This module is used in the lubrication replenishment process and measures the actual lubrication condition of a bearing.


Stethoscope
This module is designed for listening of vibrations.


Octave Analysis
This module is designed for sound measurements.


Camera
This module is a unique measurement mode allowing you to “record” the raw signal from the sensor i.e. the raw signal from the machine.
• This module is equipped with an optical camera to allow the SVA 95 user to capture images of the machine they are working on.


Thermal Imaging
This module is a unique measurement mode allowing you to “record” the raw signal from the sensor i.e. the raw signal from the machine.
• This module provides an image capture of the temperature on a machine.
• The IR camera (sold separately) can be connected to the SVA 95.


Diagnostic Center Basic
This software allows for connection of the SVA 90/95 to the PC for Report Generation.



SVA 95 Software Options:

Tracking
This module allows the user to set up a coast down or runup measurement.
• The measurements can be taken based on multiple situations such as by speed change, time change, as soon as possible, etc.
• This feature helps the user see where resonances in their machine are located allowing for additional analysis or balancing to be performed.


Data Collector
This module is used for day-to-day data collection of your factory machinery. Simply create your route tree with measurement points using the Diagnostic Center Standard software and take the measurements regularly. Transfer this collected data back to the Diagnostic Center to analyze the data and trends.
• Unlimited number of routes
• Up to 12 measurements per point
• Up to 3 vibration measuring points, plus speed reference (Simultaneously measured)
• Data review on site possible
• Off route measurements are possible
• Diagnostic Center Standard
• Customized Reports via PC


Diagnostic Center Standard
The Upgrade from Basic to Standard allows for additional cursor functions when analyzing the data on the PC. The Standard software also allows for the creation of Routes and is needed when the Data Collection module is added.


Diagnostic Center Pro
The upgrade to the Pro version of the software allows for the management of custom report templates and the use of the bearing and system database.

Schenck ONE is our brand of software solutions for all aspects of balancing. With our digital solutions, we support our customers at the balancing machine and throughout all steps of the process. This holistic approach offers you the right solution for every challenge – along the entire balancing process.

Whether it's creating your rotor type file, measuring the unbalance, documenting your results, or maintaining the machine condition –our Schenck ONE ecosystem, provides optimal support for every step of the process.

We’ve been supporting our customers in all manufacturing and testing disciplines for many years. Our balancing software, which is constantly being refined, is at the heart of every Schenck balancing machine. With Schenck ONE, we are now delivering a completely new world of balancing for you with access to your data and processes at any time, from anywhere.

Your advantages:

• Simple Incorporate
• Safe Operator Quidance
• Individual configurable
• Growing range of functions
• Latest Balancing Software
• Location independant access
• Automatic Data backup
• Future oriented system