Tool system of double-edged carbide insert and steel toolholder. For use in bores as of Ø 24,5 mm.
The cutting insert and especially the cutting edge was designed to offer best chip control and improved performance in bores.
The special insert seat design enhances the overall stability and cutting force absorption and leads to improved results.
Main applications:
- Grooving
- Profiling
- Parting Off
Available for internal and external applications:
Internal: As of bore diameter 24,5 mm
External: Maximum cutting depth 18,0mm
The tool system simturn K2 was designed to meet highest expectations in Small part machining. The system provides two-edged indexable cutting inserts and square shank sizes from 10x10 mm on. All the major applications are available as standard items providing cutting depths up to 7,0 mm.
Standard applications:
- Grooving and profiling
- Grooving and profiling, Full radius
- Turning
- Threading: Metric ISO, external, Partial Profile
- Threading: Metric ISO, external, Full Profile
- Parting Off
Tool system of carbide cutting insert with two cutting edges and strong toolholders for demanding applications. Possible depths of cut up to 26,0 mm for external applications.
Different ground and sintered cutting edge geometries available.
Main applications:
Profiling
Parting off
Threading
Grooving
Availabe for internal and external applications:
Internal: As of bore diameter 38,0 mm
External: Maximum cutting depth 26,0 mm
Tool system of triple-edged indexable carbide cutting inserts and steel toolholders.
Possible depth of cut up to 8,0 mm for external applications. Range of ground cutting edge geometries available.
Main applications:
- Grooving
- Parting off
Available for internal and external applications:
Internal: As of bore diameter 46,0 mm
External: Maximum cutting depth 8,0 mm
Efficiency and precision at the same time is no goal conflict. This tool system E3 is the best example: It offers reliable precision and combines it with stability and performance through a bolted fixation of the indexable cutting insert with three cutting edges. The tool concept is enhanced by cutting inserts available at very low net prices per ground cutting edge.
Main applications:
- Grooving
- Profiling
- Threading
- Parting Off
Available for internal and external applications:
Internal: As of bore diameter 41,0 mm
External: Maximum cutting depth 5,0 mm
Solid micro grain carbide milling cutter for groove milling applications in bores as of min. Ø 1,4 mm. Available with three and partly with four edges. High groove depths as well as extended thread depths at low cutting pressure, are possible with this system.
Wide range of standard applications.
- Improved cutting conditions with three cutting edges
- Usable lengths up to 35,6 mm
- Micro Grain Carbide with high performance coatings
Main applictaions:
- Groove milling
- Chamfering
- Thread milling
Milling tools for use in bores between Ø 7,0 mm and Ø 11,0 mm.
With simmill PMX, SIMTEK extends its range of milling tools by three edged milling inserts together with matching toolholders for milling operations in bores between Ø 7,0 mm and Ø 11,0 mm. The milling inserts are available with five different cutting diameters between ØDS = 6,7 mm and ØDS = 10,7 mm for the milling of circlip ring grooves, groove, slot and key way milling as well as for the milling of metric ISO threads (partial and full profile).
- High-performance milling inserts in five different sizes
- Cutting edge widths starting at 0,3 mm
- Milling cutter shanks made of carbide or steel with through coolant supply and vibration-reducing insert seats
- Insert seat design for use of all insert sizes
Extensive and wide spread range of indexable carbide milling inserts and carbide or heavymetal-milling cutter shanks with antivibration features. Milling inserts with three or six cutting edges for applications in bores between Ø 10,0 mm and Ø 40,0 mm. The insert seat is designed to provide optimal cutting force transmission as well as tight concentricity and axial-runout tolerances.
Main applications:
- Circlip ring grooves
- Chamfering
- Thread milling
- Groove milling
High-performance tool system with 12 cutting edges for groove and slot milling with milling depths up to 16.5 mm! The system consists of carbide and steel toolhoders with internal coolant supply and milling inserts with 12 cutting edges with cutting widths from 0.5 mm and up to 6.0 mm. Thanks to high-performance toothing technology from Kaestner-Tools, torsion at the insert-holder interface is effectively counteracted and the insert sits very stably in the insert seat. This results in high torques and feeds are possible, a higher cutting performance is achieved and ultimately main times are reduced. Milling inserts: The milling inserts are available in cutting widths between 0.5 mm and 6.0 mm and are subdivided as follows: Cutting widths 0.5 mm /1.0 mm: well-proven cutting edge geometry for a wide range of applications, without corner radii Cutting widths 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm: GY geometry with staggered teeth with bilateral corner radii for smooth cuts and high surface qualities Cutting widths 4.0 mm / 5.0 mm / 6.0 mm: GY geometry with staggered teeth, a single-sided corner radius and an additional 45° chamfer for a division of the cut and thus less cutting pressure Tool holders: Carbide: With internal coolant supply, with shank diameter 16.0 mm and with usable lengths of 60.0 mm / 90.0 mm / 120.0 mm. Shank according to DIN 6535 HA. Steel: With internal coolant supply, with shank diameter 20.0 mm and a usable length of 32.0 mm. Shank according to DIN 1835 A.
New high performance solid carbide disc milling cutter with 18 teeth for milling depths up to 15,0 mm.
With the new simmill QX tool system, SIMTEK now offers you high-performance disc milling cutters with cutting diameter Ø 63,0 mm and 18 teeth for general groove milling.
These disc milling cutters are availabe with cutting edge widths from 2,0 mm to 10,0 mm and enable smooth cuts thanks to an optimized cutting edge geometry, resulting in better surface qualities.
The disc milling cutters for milling arbor holders ØDS= 16.0 mm can also be used as set milling cutters. For the cost-efficient manufacturing of intermediate widths, these disc milling cutters can, when tool diameter and number of teeth are equal, also be used in a coupled way.
For the internal machining in bores as of Ø 39 mm simmill K2 offers, thanks to two cutting edges, considerably more cutting edges by contrast with comparable three-cutting-edged systems. Suitable milling cutter shanks, milling cutters or disc milling cutters are available with up to 20 insert seats.
Up to three time more cutting edges on equal cutting diameter compared to simmill MX.
System of milling cutter shank, milling cutter or disc milling cutter and indexable milling insert with three cutting edges. Between 2 and 15 milling inserts per toolholder. Groove milling with high precision and stability in bores as of Ø 39,0 mm.
All the toolholders are designed for use with SIMTEK-M14 inserts. The M14 indexable insert offers 3 edges per insert, high precision and repeat accuracy.
Example applications:
- Groove milling internal
- Groove milling external
- Groove and slot milling
The tool system simmill TS for the machining of T-slots according to DIN 650 cuts at the circumference and achieves a high cutting performance thanks to cross toothing. The monoblock construction leads to maximum stability and high feed rates reduce the main times.
- double-sided hollow grinding
- finishing profile (type N) / roughing profile (type NF)
- cylindrical shank according to DIN 6535 HA
Active and easy-to-use clamping system for 3,6 times higher cutting depths* and high process reliability.
simmill H2 provides very high process reliability and tight axial and radial runout tolerances thanks to precision ground two-edged indexable cutting inserts in combination with an active and easy-to-use clamping system. The stable clamping system provides up to 3,6 times higher cutting depths* as of cutting edge width 1,3mm.
*Compared to simmill MX
- Precision ground cutting edges as of cutting edge width 1,3 mm
- Maximum cutting depth of 18,0 mm
- Cutting diameter of 100,0 mm und 4''
The tool system simturn C4 was designed to meet special requirements in Small Part Machining:
It provides an easy-to-use solution by mounting inserts from the front-side, along with shank sizes starting from 7,0 x 7,0 mm on.
All the major applications are available as standard items providing cutting depths up to 5,5 mm.
Main applications:
- Grooving
- Turning
- Grooving and Profiling
- Threading
- Parting off
Tool system for broaching applications without reclamping on capable CNC-machines. Available standard profiles: Key ways and hexagon socket. Use the possibility to reduce the overall costs and nonproductive time by completely machining without reclamping.
The system simcut BA with steel toolholder and carbide cutting insert with 2 cutting edges is suitable for internal profiles in bores from a bore diameter of 6.0 mm.
simcut BF with steel toolholder and carbide cutting insert is suitable for internal profiles in bores from a bore diameter of 17.0 mm.
simcut FX and simcut K2:
Tool system for thread whirling applications in medical technology, general massproduction as well as with ?difficult-to-machine materials?. System contains highly precise indexable carbide inserts with two or three cutting edges with selected grades and a variety of matching whirling rings for different machines and driven units.
First choice for very long threads and for highest expectations towards cycle time and surface quality.
Tool system of three or six edged indexable carbide insert and disc milling cutters with several insert seats for longitudinal or radial feed polygon milling.
A range of polygon profiles are machinable with one disc milling cutter by variation of used cutting inserts and transmission ratio.
Very precise and strong tool system of solid carbide cutting insert and steel toolholders. High repeat accuracy from insert to insert and usable lengths up to 9xD! For best performance in bores between Ø 0,3 mm up to Ø 12,0 mm.
More than 3.000 standard items provide the right answer for almost every internal turning application.
- Designed for high performance and stability
- Finest micro-grain carbide inserts
- Stable, precision insert shank
- Usable lengths up to 50,0 mm (1.970'')
- Through coolant
Main applications:
- Boring
- Grooving
- Threading
- Face Goorving
- ...
Wide range of carbide cutting inserts, fixed with a screw on the toolholder front side. Anti-vibration carbide and steel toolholders are available for a variety of applications.
Available in 11 different sizes, for best results in bores between Ø 7,0 mm and 24,0 mm. More than 2.000 standard items provide the right answer for almost every internal turning application.
Main applications:
- Boring
- Grooving
- Copying
- Grooving and Profiling
- Threading
SIMTEK expands its product range with the new tooling system simturn PX for the boring of bores starting at Ø 7.8 mm.
Reduction of idle-times:
Easy handling by changing tools in the machine and self-centering insert seat.
Maximum price-performance ratio:
3 precision ground cutting edges in bores starting at Ø 7.8 mm with very high repeat accuracy
Optimal protection of cutting edges:
Special protection of the both passive cutting edges against damage.
Modular tool system including cassettes for using the standard simturn product groups simturn AX and simturn DX as well as compatible adaptors for fine turning heads.
The simmill OS product group currently includes adaptors for SwissTools SWISS MULTI fine boring tools.
More adaptors are available upon request.
System of modular basic toolholders and matching cassettes for a variety of simturn product groups. The basic toolholders with polygonal shanks according to ISO 26623 are available for internal and external applications.
Generate savings by using special form and profiling tools. SIMTEK Decolletage cutting tools are available in widths up to 66,0 mm.
Please contact us in order to get a quotation for a custommade simturn Decolletage form tool.
Semi-finished inserts are also available.
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