WHIZCUT

Innovative indexing and high performing inserts. This is how you improve CNC swiss type automatic lathes. WhizCut has tangentially mounted inserts which are ingeniously set at an angle in the toolholder. This gives you the best possible tool life, tight tolerances and smooth surface finish.

WhizCut standard inserts all have sharp, fully ground cutting edges. Standard inserts are available between 2° and 20° positive cutting rake – to perform outstanding in every operation. Thanks to this inventive combination WhizCut inserts are up for any material or application challenge. 

Range benefits

• Perfect chip control and minimal cutting forces: all WhizCut inserts have complex cutting geometries and sharp, fully ground cutting edges. The entire range of inserts is designed to generate ultimate stability.
• Flexible: WhizCut has a great assortment of inserts specially designed to fit all Swiss type applications.
• Save time: with the toolholder system WhizFix, you can index the insert with the toolholder still in the machine. Change or turn the insert around in only 15 seconds. Read more on page 6.
• High pressure coolant: through the toolholders - is available for the full line of WhizCut inserts. Excellent to combine with WhizHip couplings and hoses. 

WhizCut - fully ground cutting edges!

The power and strength is where it needs to be – times two. WhizCut has re-invented the parting off insert for the future: WhizTwin is a bold new insert that helps reduce waste material and has a stability that is: truly cutting edge. 

The patent pending design of WhizTwin generates a cutting edge stronger than any other and a stability not seen before. The strength and increased stability of the cutting edge is maximized with two cutting edges at the front. This lets the toolholder be clamped in a more stable position with a shorter overhang from the toolholder plate - reducing instability and vibrations which are the main challenges when parting off. Less material waste – less costs. The narrow insert allows you to lower your production cost as you save material using it. Removing less bar material is great for you and also for the environment. It’s a win win – with WhizTwin. 

Range benefits

• More stability, less vibrations: with two cutting edges at the front. The holder can be clamped closer to the tool plate.
• Longer tool life: thanks to the stability of the insert and cutting edge.
• Control those chips: with a choice of four different chip control and cutting rakes to optimize performance for most materials.
• Save material and barstock: as the WhizTwin insert is more stable than ordinary parting off inserts, it is possible to use a more narrow part off.
• Full range and same inserts for right and left: The same insert can be used in a right hand and left hand holder. WhizTwin offers parting off/grooving tools with choices from width of 0,3 mm.
• New carbide grade 7: is an outstanding carbide grade that is extremely hard and tough. Available in all five grades: 7M, F7, B7, T7, ND7. 

WhizTwin, double it, and it's a win win!

You name it. We make it WhizDrill. Together. All WhizDrills are made to your specific needs and request. WhizCut design micro drills starting at 0,05 mm in any drill form or geometries. Why settle for less when you can have the ideal drill for the job, every time.

All WhizDrill micro drills are custom-made, designed and produced to your specific requirements. Thanks to our improved machining facilities WhizCut delivers perfect drills to a moderate price, starting at 20 pieces. At WhizCut we know geometries and our focus is to help you create a supreme tool.

Range benefits

• Really small: micro drills starting at 0,05 mm.
• Flexible: we produce any drill form and geometry.
• Ready to order: blank size in stock: 1,0 mm, 1,5 mm, 2,0 mm, 2,5 mm, 3,0 mm, ?” and 4,0 mm.
• Perfect design: optimizing drill design generates increased tool life and improved cycle times.
• Smoother coating: all drills have an improved smoothness of the coating which improves chip flow and surface finish.

We clamp it inclined and you get a tool unlike anything ever experienced before. WhizIn toolholders have the carbide bar mounted at an angle to create more stability. WhizIn improves productivity, by better surface finish and increased tool life. 

Consistent, strong and stable. A WhizIn boring bar has up to 50 percent more material at the critical point compared to a conventional boring bar. The boring bar is clamped into the toolholder at an angle and the boring bar grows thicker with the length of the bar. Minimal grinding is required which results in less grinding stress and a more consistent tool for you.

Range benefits

• Unique chip control geometries: control down to the smallest dimensions.
• Increased tool life: the added material at the crucial points gives a greatly improved tool life.
• Improved surface finish: thanks to the additional material and stability.
• Wide range: a wide selection of toolholders, some with coolant through. 

WhizIn - angled for better productivity!

Thread mill without battling burrs! WhizCut has revitalized the world of thread milling: the innovation of WhizThrill creates a deburred thread in one single move – with a perfect result.

WhizThrill is an unmatched WhizCut-concept of solid carbide thread mills. The range is designed with various unique geometries, to meet your specific needs and machining challenges.

Range benefits

• Upgraded output: the great carbide and coating combinations of WhizThrill gives better surface finish and longer tool life.
• Time saving: WhizThrill deburrs the thread entrance without having to make a chamfer.
• Unique geometries: find the perfect thread mill for your specific job.
• Wide range: from M1-M42, 0,4-4 mm pitch and wide range of thread types: NPT, NPTF and Whitworth.
• Coolant through: both straight and radial.

WhizThrill - deburring thread mills!

Increase productivity together with the winning concept of WhizThread. The four very sharp cutting edges are precision ground on all four sides and tangentially mounted. This results in longer lasting inserts and great performance.

Stable and long lasting – the focal point of the WhizThread design. It is a performance based tool system where the insert is fixed in the most solid position. The resulting clamping force goes diagonally through the insert and toolholder, as the insert is forced back into the toolholder pocket to boost stability. 

Range benefits

• Better cutting conditions: by a standing-up-insert in the toolholder. Cutting forces are drawn through the insert into the holder for stability.
• Work close to the shoulder: with minimal distance between the side of the insert and the thread.
• Improved thread quality: with precision ground cutting edges on all sides and a stable insert.
• Less time with tool change: combine WhizThread with WhizFix tool holder system and index the inserts with the toolholder still in the machine.
• Quick-change coolant through: all WhizThread inserts can be used with the WhizHip coolant through holders. 

Four cutting edges - maximum stability!

Have the cutting edge your way. WhizGroove inserts have four precision ground cutting edges and they come in four different shapes: sharp corners, corner radius, full radius and slightly honed cutting edges. It is a great combination of precision, stability and low cost per cutting edge. 

Perform excellently and eliminate variation in machined parts. Increase your productivity with WhizGroove: precision ground inserts with four cutting edges. WhizGroove was explicitly designed to manage tight tolerance production - down to the decimal and achieve consistent quality with +/- 0,01mm tolerance. WhizCut offers a standard cutting rake of 12 degrees.

Range benefits
• Winning combo: of precise geometries and four sharp cutting edges.
• Precision ground: all inserts are precision ground on all four edges.
• Your choice: WhizGroove comes with sharp corners, radius, and full radius.
• Mix it and fix it: operate WhizGroove together with WhizFix toolholder system and index the inserts in 15 seconds.
• Improve productivity: with enhanced chip control. We recommend using WhizHip holders, feeding the coolant through the holder.

WhizGroove - for tight tolerances!

WhizHip is a high pressure coolant connection system that is quick, adjustable and easy to use. The system is developed to give a maximised coolant flow from machine to holder where connecting is made quickly and with a great ease. 

WhizHip, a distribution system for high pressure coolant, capable of handling pressures up to 250 bar, and at the same time flexible for setup and tool changes. WhizHip performs great, leading to shorter machining times, less machine stops and a more consistent process. Choose between WhizHip Octo line or WhizHip Mini line, there is always a size that fits your tools. 

Range benefits 

• Flexible: WhizHip is designed with flexible, hard wearing stainless steel braided hoses - bendable with quick change couplings and adjustable nozzles.
• Heat resistant: the hoses are designed to withstand heat from hot chips shooting from the workpiece.
• Time saving: connect the hoses to the quick change coupling without using any other tools.
• Precise: the high pressure coolant is led through the toolholder and exits with directed jets.
• Great chip control: high pressure controls and breaks the chip thanks to its concentration at the cutting edge.
• Ready: Many WhizHip and WhizIn toolholders are prepared for internal high pressure coolant

The WhizAdapt product portfolio is all about collaborations. WhizCut is teaming up with the brightest inventions on the market to create the best and most modern cutting tools for you. 

WhizAdapt PZ©turn - Quick change holders
MAS Tools GmbH, inventors of the PZ©turn Quick change holders for Swiss type lathes have outdone themselves with this extremely stable and durable quick change system. The tapered polygon gives very good support and repeatability. The heads are always clamped back into the center of the taper, by an angled M5x0,5 screw pushing the head into the center of the holder. The heads are available with most WhizCut insert pockets, all come with coolant through preparation. The Shanks are now available in 12 mm and 1/2”. Other pockets and shanks sizes (10 mm, 5/8”, 16 mm) are available upon request.

Range benefits

• More stability, less vibrations: The PZ©turn has a very precise positioning due to a tapered polygon and the clamp screw only pushes the head into the holder and not down.
• Quicker setups: The same shank can be used for many different heads and applications making your setups not only faster but a lot more flexible.
• Multiple coolant ports: 3 coolant ports makes it possible to connect the shank to any machine set up.
• Maximum coolant efficiency: The WhizAdapt is combined with our WhizHip coolant nozzles giving the best possible coolant to the cutting edge.
• Extended range upon request: A full range of ISO pockets and other heads are available upon request.
• Quick change: Insert indexing within 30 seconds. 

WhizFix 2.0 is designed to allow machine operators to index inserts in swiss lathes without losing valuable time. With the unique click-in/click-out interface between the holder and the insert head, changes can be made quickly and with stability.

Stability and reliability have been guiding principles for WhizCut throughout the development process of this new modular system, which is an upgrade from its predecessor, WhizFix. The original pin holder system has been updated based on customer feedback, focusing on the combination of user-friendliness, reliability, and flexibility.

Key features of WhizFix 2.0

• Click-in/click-out coupling: developed for faster changes, with a newly designed feature that makes changing insert heads extremely smooth and quick.
• Enhanced precision: one of the most crucial features of WhizFix 2.0 is its ability to maintain stability and reliability at a consistently high level, change after change. The modular tool system offers the same precision as a solid holder, ensuring that the insert head returns to the exact same position every time.
• Stability: the unique interface between the holder and the insert head is exceptionally sturdy, providing the same stability as a solid holder.
• Minimalistic design: WhizFix 2.0 is no larger than a solid holder, making it easier to secure firmly, resulting in finer details and a longer tool lifespan.
• Cooling system: featuring a system prepared for both through-coolant and one system without high pressure coolant, with reduced costs.

Take back working to a new level with WhizAdjust and enjoy the flexibility. An innovative and patented toolholder system that is perfect for turning against the sub spindle. The height adjustment is quick and easy – without loss of stability.

Fine-tune your way into the future of backworking, with the patented toolholder system WhizAdjust. An adjustable toolholder system from WhizCut, with quick height adjustment and no loss of stability. The quick: The fine-tune adjustment screw together with stable clamping makes it possible to modify centre height. Loosen one clamping screw from the WhizAdjust head and shank – and the adjustment can be done. It is as easy as that. The stable: The shank and adjustable head are positioned together with serrated surfaces in X- axis and the adjustment screw plus a spring in Y. The repeatability, by releasing the toolholder and fastening it again, is under 0,005 mm. 

Range benefits

• Quick release and easy to adjust: Only one adjustment screw and clamping screw is needed to change centre height.
• Rigid toolholder: with slanted and serrated connection surfaces.
• Combine adjustable heads: use the same shank for multiple adjustable heads: WhizCut, WhizThread and WhizGroove.
• Precise adjustment: +/- 0,02 mm per line. Fine tuning and repeatability down to 0,005 mm.

WhizAdjust - for perfecting centre height!