Metrology & quality assurance

ZOLLER »genius 3« is the universal measuring machine for metal cutting tools. From rapid testing of individual criteria to complete, fully automatic, operator-independent checks your tools are checked quickly, simply and extremely precisely. The measurement results are documented in detail and can be transferred to the grinding machines at the push of a button. Therewith the »genius« saves you valuable time during work preparation and programming, prevents troublesome rework and customer complaints and ensures quality results that convince both you and your customers.

»threadCheck« is the ZOLLER high-end universal measuring machine for distortion-free and precise measurement of pitched tools (especially taps or thread mills). Six CNC-controlled axes and a fully automatic swiveling optics carrier enable complex measurements of thread tool geometries, taps, mills, dies and many other cutting tools. All measurement results are recorded in detail. Due to the photorealistic and modular selection of »pilot 3.0« measuring programs, »threadCheck« meets the most diverse customer requirements. ZOLLER image processing »pilot« - Intuitive graphical user interface - Dynamic crosshairs for precision - Real-time measurement without overtravel for adjustment - Automatic cutting edge shape recognition of more than 200 cutting edge shapes - High frame rate for fast measuring results Ergonomic user interface for fast measuring results;for fast measuring results Ergonomic operating elements ZOLLER universal measuring machines üconvince with proven design elements such as one-hand operating button, membrane keypad, swiveling operating units, 6-axis CNC control, operator cockpit and much more. Consistent use of brand products All quality-critical components are purchased from the best manufacturers on the world market and assembled at ZOLLER under meticulous control. This guarantees the highest accuracy, low maintenance costs and long service life of ZOLLER setting and measuring devices. Robust and suitable for workshop use Robust design, maintenance-free drives and guideways, encapsulated measuring systems, computer ventilation, automatic lighting monitoring and control as well as operating elements such as a membrane keypad are just some of the numerous features that guarantee workshop-compatible use. Membrane keypad for power-operated spindle clamping and spindle locking All power-operated functions on the high-precision spindle are triggered by gently pressing a button. It's easy, convenient and means consistent accuracy. Flexible adaptation to your production Depending on your requirements, this ZOLLER device series can be equipped with the »pilot« software, further software modules, various measuring ranges and accessories - tailor-made for your production! CNC control The device has six CNC-controlled axes, which can also be moved manually for random sample measurements. Autofocus and hollow encoder Autofocus for automatic, operator-independent focusing of tool cutting to the highest point. Reflected light camera CNC-controlled, swiveling and backlash-free indexable camera for radial and axial measurements continuously between 0° and 90°. Swiveling optics carrier Swiveling transmitted and reflected light image processing for distortion-free measurement of the tooth form (for example, measurement of the nominal/actual comparison in the profile section). Translated with DeepL

With »titan«, the new high-end universal genius, fully automatic measuring processes including cutting edge preparation are possible with one system. The seven CNC-controlled axes are used to measure all types of cutting tools with high precision and fully automatically, from external contour measurement to operator-independent complete inspection; all this is documented and logged without any gaps. The fully automatic positioning of the sensors, the high repeatability and the easy operability of even highly complex measuring processes are state of the art in measuring and testing technology! The operability of the measuring machine is easy and quick to learn even for highly complex tasks – together with the ergonomic and user-friendly control panel, this is a clear economic and qualitative advantage that only ZOLLER offers. The ZOLLER image processing »pilot« is unique due to: - Intuitive graphical user interface - Dynamic crosshairs for highest precision and repeatability - Real-time measurement without overtravel for adjustment including status display - Automatic cutting edge shape recognition of more than 200 cutting edge shapes and operator-independent measurements - High frame rate for fast measurement results and unnecessary measuring time;for fast measuring results and unnecessary presettings Ergonomic operating elements ZOLLER setting and measuring devices üre convincing with proven design elements such as one-hand operating button, membrane keypad, spindle, swiveling operating units, a 180°-traction of the tools, direct monitor connection on the device table and much more. Consistent use of brand-name products All quality-critical components are purchased from the best manufacturers on the world market and assembled at ZOLLER under thorough control. For highest accuracy, low maintenance costs and long service life of ZOLLER setting and measuring devices. Robust and suitable for workshop use Robust design, maintenance-free drives and guideways, encapsulated measuring systems, computer control, automatic lighting monitoring and control as well as operating elements such as membrane keypads are just some of the numerous features that guarantee workshop-compatible use. Vibration-damped base The vibration-damped base with automatic level control of the »titan« guarantees maximum repeatability and measuring reliability in production. Flexible adaptation to your production Depending on your requirements, »titan« can be equipped with further software modules and accessories - tailor-made for your production! Multi-sensor optics carrier with transmitted and reflected light camera, optics carrier CNC swiveling device, micro or Skp sensor »Z3dcam«* and measuring probe* (* optional in combination with optics carrier swiveling device). Translated with DeepL

»pilot« Navigates You Securely to Your Goal Tool setting and measuring made simple: The »pilot« image processing software is unmatched worldwide with regard to the scope of its functions and ease of use. Because of the variety of software modules and measuring programs you can collate the scope of functions precisely to your requirements. This uniquely varied software with transmitted light and incident light image processing accurately controls the presetting, measuring, inspection and management processes for tools, can be integrated into existing production processes and ensures a reliable data transfer to the CNC machine. Highlights at a glance: Pioneering: Globally unmatched software in scope and performance for the presetting, measuring, inspecting and management of tools Flexible: Scalable and individually adjustable thanks to the modular design Proven: More than twenty thousand in use around the world Simple: Intuitively usable thanks to graphical user interface, photorealistic input dialog and self-explanatory function keys Quick: Quick entry, direct access to numerous functions and numerous automation possibilities Repeatable: Consistently precise results, regardless of user