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E. Zoller Products
E. Zoller GmbH & Co. KG
Tool measuring and setting units

hobCheck

With their »hobCheck« measuring machine, ZOLLER push the door open to unseen features for fully-automatic, economical, and complete measuring of hob cutters – some of which of unusual size. Equipped with transmitted light image processing, incident light cameras and measuring probes, more than 15 parameters (like tooth profile, radial run-out/wobble, pitch, shape/position tolerance) can be measured.
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hyperion
hyperion
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
hyperion
Whether you want to set and measure tools for turning lathes,
machining or milling centres – with the ZOLLER »hyperion«, you need
only one measuring machine to manage these tasks and handle
nearly all tool holding fixtures. The fixtures are mounted on a turret
table and can thus be quickly and easily used. Whether you opt for a
manual or CNC-controlled device, you always decide on maximum
universality and benefit with immediate effect from a significant
increase in productivity thanks to perfectly prepared and inspected
tools.

• Universal tool presetter and measuring machine for measuring
and presetting turning, milling and drilling tools for single-spindle
and multi-spindle automatic lathes
• New and ergonomically optimised machine design for an easy
handling and maintenance
• Available with different measuring ranges, drive units and tool
holding fixtures
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pomBasic
pomBasic
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
pomBasic
The ZOLLER »pomBasic« inspection machine for process-oriented measurement and inspection of drills, milling cutters and countersinks in incident light. With its compact and universal design the »pomBasic« is ideally suited for use in incoming goods, in inspection rooms or directly on the shop-floor of grinding companies.

With its »pomBasic« ZOLLER offers the compact solution for a universal tool inspection.The perfect machine for use on the shop-floor directly next to the CNC grinding machines: just insert the tool, position, measure and finished! It is that simple - an automatic cutting edge detection for high accuracy, wizard-guided measuring processes and test logs at the push of a button.
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pomSkpGo
pomSkpGo
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
pomSkpGo
Product details Homepage Product request
redomatic
redomatic
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool measuring and setting units
redomatic
The ZOLLER »redomatic« with 4-axis CNC control unit and autofocus is a combined presetting, heat-shrinking and measuring machine with tool turret, induction coil, tailstock and cooling system. Due to its unique length adjustment automatic »asza« it has been especially designed to heat-shrink tools easy, fast and precise to nominal length to at least +/- 10 µ accuracy.

You benefit from remarkable time savings because with »redomatic« you only need 5 seconds to heat-shrink and 30 seconds to cool a tool. Additionally »redomatic« preservers your clamping chucks thanks to little energy supply.
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smarTcheck
smarTcheck
Quality information and control systems
E. Zoller GmbH & Co. KG
Tool measuring and setting units
smarTcheck
Whether as manual or 3 axis CNC version - the »smarTcheck« is the high-performance universal measuring machine for all cutting tools. It allows you to check your tools in the most efficient way before and after sharpening and to document the results to comply with DIN EN ISO 9000 directives. Also, the swiveling incident light camera allows you to check, measure and document the axial or radial geometries of your tools simply by using the mouse -no special skills are required to operate the »smarTcheck«. By simply measuring your tools prior to re-sharpening, you can benefit from a 25% or more productivity gain from your CNC grinding machines
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»aralon«
»aralon«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»aralon«
Fully automatic tactile measuring of crankshaft milling cutters with internal cutting edges

»aralon« is the ZOLLER solution for the fully automatic, tactile measurement of crankshaft milling cutters with internal cutting tool edges.

The CNC-controlled electronic sensor can be swiveled automatically by 180° and can be positioned individually on all cutting edges irrespective of its alignment. Specific attachment holders and holder rings are available for the exact positioning of the crankshaft milling cutter. The intuitively usable software guides the user quickly and simply through the measuring task.

Highlights at a glance:
Precise: Thanks to four CNC-controlled axes and variable in 180° swiveling sensor
Clear: Clear and unambiguous information about digital counters and "analog" dial gage
Complete: Seamless documentation, customer-specific if required
User-independent: User-independent procedure – intuitively usable software; fully automatic calibration of the measuring sensor at the attachment holder zero point
Quick: μm-accurate measuring results in a few seconds
Seamless: Machine-conform, exact positioning of the crankshaft mill cutter using a specific attachment holder and holder ring
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»gemini«
»gemini«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»gemini«
120 Cutting Edges in just 80 seconds

Presetting crankshaft milling cutters and rotary or broaching tools quickly, easily and accurately is no problem thanks to the ZOLLER »gemini« presetting and measuring machine. The »gemini« measures 120 cutting edges in just 80 seconds with unmatched simplicity.

The globally unique, fulling automatic measuring in measuring mode »focus360i« is a highlight of the proven ZOLLER image processing software »pilot 3.0«. The highly precise measuring sensor for axial runout compensation also makes cumbersome measuring equipment unnecessary. You profit from maximum quality for your workpieces, increasing productivity while maintaining seamless documentation. You have a more ergonomic workplace, where your tools can be preset easily and can be measured and checked automatically.

Highlights at a glance:
Ergonomic: Ergonomic layout and holding of the crankshaft milling cutter
Safe: Space-saving protective enclosure
Quick: Quick and highly precise incident light measurement of the cutting tool edges, measuring mode »focus 360i«
μm-accurate: Automatic and user-independent measuring procedures, highly precise measuring sensor for axial runout compensation
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»millCheck«
»millCheck«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»millCheck«
Efficiently Preset, Measure and Record Facing Cutters and Cap Cutters

ZOLLER »millCheck« impresses with quick and accurate presetting, measuring and recording, as well as comfortable user guidance through the intuitive software. A specific measuring program supports the user in photorealistic input dialog, also with the representation of an additional analog dial gage. The fully automatic presetting and measuring procedure guarantees repeatably accurate, precise and quick results. This allows a high tool throughput — a clear economic advantage.

Highlights at a glance:
Accurate: Optimum results in axial runout and high process safety thanks to a special, automatic measuring sensor
Simple: Photorealistic input dialog in »pilot« for specific measuring sensor procedures, including analog dial gage for visual support
Gentle: Hardened and specially formed sensor head design protects cutting tool edges
Quick: Fully automatic measuring procedure makes measurement a quick and efficient task
Durable: Through consistent use of high-quality brand name components
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»millSet«
»millSet«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»millSet«
The storage place appropriate for the shop floor for facing cutters

ZOLLER »millSet« is the robust storage place for facing cutters that is appropriate for the shop floor, and can be placed directly next to the CNC machine.

It is designed for use in the middle of manufacturing. Fitted with a pneumatic switch for axis release and spindle brake, the axial runout of facing cutters can be tested and preset manually and tactilely with the dial gage. Simple and safe use for quick procedures — that's the ZOLLER »millSet«.

Highlights at a glance:
Suitable for the work shop: Robust storage space for facing cutters directly next to the CNC machine
Time-saving: Manual horizontal and vertical axis with quick and fine setting0
Simple: Quick, precise and simple measurement without much training required
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»phoenix«
»phoenix«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»phoenix«
Precision Starts Before the Machine

Do you want to preset your precision boring tools timely and μm-accurately in order to avoid rejects and to reduce your tool costs?

Then you are best equipped with the ZOLLER presetting and measuring machine »phoenix«. With »phoenix« it is possible for you to hold your tools between centers and to measure each parameter fully automatically in the snap gauge principle. This gives you maximum accuracy for the best quality of your workpieces and longer tool life. The ZOLLER »phoenix« gives you maximum efficiency and productivity in your manufacturing.

Highlights at a glance:
Pneumatically supported tailstock
Tool holder spindle with universal power clamping for steep taper, HSK and tool holder systems such as Capto and Kennametal
Specific measuring programs in the »pilot« measuring device software
Membrane keypad for power-activated spindle functions
Robust and equipped for the shop floor
Consistent use of brand name products
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»reamCheck«
»reamCheck«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»reamCheck«
Reamer Expert

»reamCheck« allows the μm-accurate and fully automatic measuring of all variants of tools and also specifically those that cannot be measured with image processing because of their cutting geometry.

In addition, reamers can also be tactile preset and measured, for example.

Highlights at a glance:
Tactile: Measuring sensor For µm-accurate tactile measuring and presetting of fine adjustment tools such as reamers or facing cutters with narrow tooth distribution
User-friendly: Intuitively usable software interface and comfortable control elements
Precise: ZOLLER »ace« high-precision spindle, powerful optic and electronic measuring sensor
Robust: Design appropriate for the shop floor
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»smileCompact«
»smileCompact«
Tool measuring and setting unit
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»smileCompact«
Compact – Class: Never before seen scope of services in the entry-level price segment

That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands.

Including the best brand-name components and the new ZOLLER image processing »pilotStarter« for comfortable operator-independent application. »pilotStarter« provides standard measurements such as the length, cross-dimension, radius, angle, concentricity, and axial runout all in a single click. The cutting edge of the tool is represented clearly on the vertical 13” panel PC. You get precise results straightaway, without any training required. In a nutshell, the new »smileCompact« is the perfect entry point into the world of ZOLLER.

Highlights at a glance:
Efficient: Maximum scope of services in the entry-level price segment
Long machine life: Use of high quality brand components
Simple: ZOLLER image processing »pilotStarter« on 13"' Panel PC
Quick: Standard measurements with a single click
Space-saving: Compact table top design
Flexible Placemanet: Next to the CNC machine, on the shop floor, in manufacturing islands
User-friendly: Membrane keypad for power-activated spindle clamping and spindle indexing
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»venturion 450«
»venturion 450«
Tool checking device, measuring system, feedback gauging
E. Zoller GmbH & Co. KG
Tool measuring and setting units
»venturion 450«
The »venturion« combines outstanding and unique human engineering with maximum flexibility and precision. Regardless of your requirements, the ZOLLER »venturion« is available in an optimum configuration and is uniquely designed to meet the specific needs of your production processes. The robust »venturion« is ideal for every CNC production, highest demands on precision as well as the use of big heavy tools.
You benefit from a significantly increased productivity and savings of up to 15,000 Euros per shift and machine over a year
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