HAINBUCH GMBH

Change over from O.D. clamping to jaw clamping or centric clamping in 2 minutes - without clamping device change-over and without having to align ? No problem, with the jaw modules. Because the basic unit, into which the jaw module is inserted, is a HAINBUCH chuck or stationary chuck. If at times the clamping head reaches its limits because it must clamp a larger area, then use one of the jaw modules. The 3-jaw module is best suited for round workpieces, and if you have cubic workpieces, then rely on the 2-jaw module. This means that for a large parts spectrum you are completely flexible and always have the solution that is ideally suited for the respective clamping situation. Both are small, lightweight, and can be quickly changed over - an ingenious solution for small-series production.

Change over from O.D. clamping to jaw clamping or centric clamping in 2 minutes - without clamping device change-over and without having to align ? No problem, with the jaw modules. Because the basic unit, into which the jaw module is inserted, is a HAINBUCH chuck or stationary chuck. If at times the clamping head reaches its limits because it must clamp a larger area, then use one of the jaw modules. The 3-jaw module is best suited for round workpieces, and if you have cubic workpieces, then rely on the 2-jaw module. This means that for a large parts spectrum you are completely flexible and always have the solution that is ideally suited for the respective clamping situation. Both are small, lightweight, and can be quickly changed over - an ingenious solution for small-series production.

Flexibility thanks the modular system I.D., O.D. or jaw clamping - it?s easy with the B-Top3 modular system. Everything fits together. With MANDO Adapt segmented mandrel, you can change to perfect I.D. clamping in less than 2 minutes. The SPANNTOP adaptation is the right partner if you have reached your holding power and accuracy limits for O.D. clamping. And all without removing the chuck!

Reliable and long life SPANNTOP nova - this development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. The components are optimized for balance quality, and have an extended guide length. The clamping length of the workpieces is also significantly greater. This chuck is designed for maximum RPM and holding power at ideal concentricity. It is extremely rigid, precise, and has an extremely long life. Convenient change The position-oriented base end-stop of the »combi pull-back« and »combi deadlength« variants can be conveniently changed from the outside via three clamping screws countersunk in the chuck, and for standard chucks, provides excellent accuracy for face location combined with through-bore capacity. Chuck SPANNTOP nova: reliable and solid. The product is the result of more than 30 years of experience!

Unequalled rigidity Up to 25 % more clamping force and higher output - with the same clamping cylinder that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. The clamping head rests with full-surface contact in the TOPlus chuck body - even with large workpiece tolerances. Insensitive to dirt In addition this geometry ensures that TOPlus is significantly less sensitive to contamination than previous chuck/clamping head solutions, and with a concentric precision of approx. 0.015 mm [for chuck size 65]! Thus TOPlus is even better suited for raw material, cast and forged parts, as well as fi ne-particle non-ferrous metals such as brass. Therefore, all-round optimized values make the chuck an ideal partner for modern manufacturing strategies and state-of-the-art machine tools. TOPlus - simply revolutionary!

Lower mass The »mini« series really shines with a mass reduced by as much as 30 %, and a chuck diameter that is reduced by 1/3. This means reduced energy consumption and better tool accessibility. Naturally, add on clamping elements can also be used with the TOPlus mini chuck. To maintain the minimal interference contour, the TOPlus mini chuck has its own adaptation devices with a smaller bolt hole circle. Reduced interference contour Thanks to the reduced interference contour, it is easier to choose the tool that you need. Now it can also be shorter and more stable - on the main and sub spindles. Particularly in the case of limited installation space and in series operation, the TOPlus mini chuck is ideal: Lower energy consumption, dynamic spindle acceleration, and shorter cycle times reduce the costs per workpiece. Minimalism that pays off!

Maximum precision in a mini format The TOPlus premium chuck is ideal for high-precision clamping of delicate and thin-walled parts, as well as solid and massive parts. In combination with premium clamping heads and when clamping against the end-stop, you benefit from incredible run-out accuracy of ? 5 ?m. That makes the standard TOPlus premium chuck a better and less expensive alternative to hydro-expansion and diaphragm clamping devices. In addition to high precision, the large opening stroke also facilitates automated loading of the machine - even if the robot is somewhat inaccurate. By the way, slight contact with the workpiece during loading has no negative effect on the TOPlus premium. Despite its high precision it remains »robust« and your process remains stable. The most accurate of all HAINBUCH chucks!

Made for the gear-cutting sector Clamping solutions for the gear-cutting sector are individual and have very special requirements. Consequently, it is not easy to find the suitable clamping device, particularly in the case of high variant diversity and smaller lot sizes. The conventional solution is to use fixtures that are more or less effective. Rigid and narrow standard segmented mandrel Fortunately, this is now history. With the MANDO G211 you are relying on a standard segmented mandrel. You profit from in-stock segmented clamping bushings. The rigid and narrow mandrel with optimized tool runout contour is ideal for use in gear cutting applications. Moreover, it can also be used for gear shaping or grinding. Three end-stop levels that are placed with different proximity to the workpiece make it possible to use individual workpiece end-stops. Also a coolant connection ensures process reliability.

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Quality that inspires It isn?t just the price-performance ratio of MANOK that is impressive. With its incredible holding power, precision and rigidity, MANOK has already surprised many users who never would have imagined that this kind of quality could be found in a manual clamping device. In addition, you can also mount an end-stop to the MANOK in no time at all: Simply fasten the inside end-stop directly onto your machine tool table or mount a front end-stop on the face of the clamping taper. That?s it! Absolute versatile implementation MANOK is not only practical and economical, but it is also extremely versatile. For instance, the integrated actuation lever makes this possible by functioning as an additional force accumulator and acts as an anti-vibration device during milling.

Extended variant with many more clamping possibilities MANOK plus, the extended variant of our manual MANOK stationary chuck differs through use of adaptation elements. For example, many more clamping possibilities are available to you in combination with the MANDO Adapt mandrel-in-chuck or the jaw module for even larger clamping diameters. Advantages: - Lateral set-up on optional baseplate is possible - Use of adaptation elements in HAINBUCH SYSTEM - More clamping possibilities

Extended variant with many more clamping possibilities MANOK plus, the extended variant of our manual MANOK stationary chuck differs through use of adaptation elements. For example, many more clamping possibilities are available to you in combination with the MANDO Adapt mandrel-in-chuck or the jaw module for even larger clamping diameters. Lightweight variant And most recent: Due to the optional lightweight CFRP design, with the MANOK plus CFK you can save half of the weight. The lightweights are easy to set-up and particularly well-suited for milling machines and machining centers with small load weights. Plus they protect machine components, which ultimately helps the machine accuracy. When loading manually or with a handling system, often the only possible solution is a lightweight stationary chuck.

4-jaw clamping device InoFlex VF - ideal for the raw parts milling machining OP10 - 4-sided clamping with compensation of the opposing jaws and 2-sided clamping possible as a stationary chuck or centric clamping vice - ideal for clamping workpieces sensitive to deformation - for I.D. & O.D. clamping - high repeatability & run-out accuracy

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

The vario quick is an end-stop system with standardized adjustable workpiece end-stops. It saves valuable work preparation time and gives you significantly more flexibility. Since you always have the required clamping length on hand - without having to produce the end-stops yourself. The clamping length is set for the end-stop screws / blank screws via a threaded spindle. One half turn corresponds to 1 mm adjustment travel. The sets can be expanded individually with separately available end-stop and blank screws. The vario quick end-stop system can also be used stationary under specific conditions [table bore required]. As an alternative, we recommend our vario part system.

The vario quick is an end-stop system with standardized adjustable workpiece end-stops. It saves valuable work preparation time and gives you significantly more flexibility. Since you always have the required clamping length on hand - without having to produce the end-stops yourself. The clamping length is set for the end-stop screws / blank screws via a threaded spindle. One half turn corresponds to 1 mm adjustment travel. The sets can be expanded individually with separately available end-stop and blank screws. The vario quick end-stop system can also be used stationary under specific conditions [table bore required]. As an alternative, we recommend our vario part system.

Flexible for small lot sizes Fast jaw change with quick change design and high repeatability - that is what makes the B-Top jaw chuck product line so flexible. Particularly for small lot sizes. Thus in most cases machining the chuck jaw to size is unnecessary. Conveniently adapted to your requirement Also the insert bushing system is configured for small lot sizes and maximum flexibility. It enables clamping devices to be conveniently adapted to your requirement: Closed with ejector, spray nozzles, or with variable end-stop. Just the way you need it. And the innovative lubricating system ensures improved clamping force behavior of the wedge bar principle.

Are you tired of losing so much time due to change-over on your machining center? Then we have something for you. The DockLock zero-point clamping system in the hydraulic or pneumatic version. One clamping device quick change-over system for stationary applications. It allows you to change your clamping devices in two minutes. And with repeatability of ?0.005 mm, without alignment. A special feature: form fit clamping with a collet or clamping segments. That means a rigid clamping set-up and higher repeatability. This also prevents clamping marks on the clamping bolt as opposed to zero-point clamping systems with balls or sliders, which lead to inaccuracies and consequently to replacement of the clamping bolts. Likewise, no contamination and chips can get through, which ensures low-wear operation and reduces maintenance expenses.

You are short of personnel, but have to process your orders, preferably 24/7? Then the DockLock AC zero-point clamping system for automated fixture change-over, in either the hydraulic or pneumatic version, is perfect for you. The clamping device quick change-over system for stationary applications allows automated change-over of your clamping devices in two minutes. And with repeatability of ? 0.005 mm, without alignment. The design of the form fit clamping and power transmission is identical to the DockLock for manual set-up. In addition, it is equipped with a closure at the clamping position as protection against contamination and chips. That ensures even less wear and reduces maintenance expenses. In addition, standard features include an air sensing control, air-blast support isles and a piston position control for a safe and reliable automated process.

Whether lathe or machining center Complete machining made easy: You cannot only use our MANDO and MAXXOS segmented mandrels on the lathe, you can also use them in stationary mode. Simply screw the mandrel onto the ms dock [manually actuated] or hs dock [hydraulically actuated] and you can clamp your workpiece from the inside, stationary mode. Precise, without vibration and with minimum set-up effort. The extremely wear-resistant segmented clamping bushing of case-hardened chromium-nickel-steel with the rubber between the segments, especially developed by HAINBUCH, makes it possible. Hydraulic actuating unit hs dock hs dock is an absolute powerhouse that enables hydraulic implementation of MANDO and MAXXOS segmented mandrels on machining centers. Media supply can be freely selected. It is actuated either from the side or via a base plate from below. Perfect when automation is involved.

Whether lathe or machining center Complete machining made easy: You cannot only use our MANDO and MAXXOS segmented mandrels on the lathe, you can also use them in stationary mode. Simply screw the mandrel onto the ms dock [manually actuated] or hs dock [hydraulically actuated] and you can clamp your workpiece from the inside, stationary mode. Precise, without vibration and with minimum set-up effort. The extremely wear-resistant segmented clamping bushing of case-hardened chromium-nickel-steel with the rubber between the segments, especially developed by HAINBUCH, makes it possible. Manual actuating unit ms dock The hand-actuated ms dock in conjunction with stationary MANDO and MAXXOS segmented mandrels is ideal for machining centers, measuring machines, radial drill presses, parallel and angle plate clamping or for clamping on dividing heads. The version ms dock rotating can be used on turning and grinding machines until RPM 1/min.