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KAPP GmbH & Co. KG

Products
KN 5Ci
KN 5Ci
Grinding machine for other operation (grinding centre)
KAPP NILES
Grinding machines for other operations (grinding centres)
KN 5Ci
The KN 5Ci is the ideal precision machining centre for complex internal grinding requirements within 100 - 450 mm diameter range. Gearing and function surfaces such as drillings and plane-faces can primarily be machined by grinding in a clamping fixture. Even severe shape- and positional-tolerances required for precision gearing in robot- and aerospace applications can be realised.
Complementary processes turning, honing and reaming significantly reduce process time. An intelligent clamping technique ensures that raw pieces with huge form errors can be picked up so that the required geometrical tolerances of the final part can be met process-safely.
Quickly changeable grinding arms and cassette solutions for grinding wheels ensure maximum comfort for technology change while shortening set-up time to a minimum. Mechanical interfaces equipped with RFID-chips guarantee the clear allocation of tooling, dressing- and grinding-strategy to the workpiece. A reproducibility maximum of the processing results can be ensured, providing a first-time-right success - no matter how complex the objective target is. Thus, the KN 5Ci meets all requirements for Industry 4.0.
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KX 260 DYNAMIC
KX 260 DYNAMIC
Other grinding machine
KAPP NILES
Other grinding machines
KX 260 DYNAMIC
The gear centre KX 260 DYNAMIC minimises the auxiliary process times while reducing set-up times. Both axes of the machine are mounted on one pivoted workpiece column and its twin spindle pick-up concept is outstanding in gear grinding manufacturing.
While machining one part, the other pick-up-axis unloads the fully machined and de-oiled workpiece, if applicable, and loads an unmachined one. After clamping the workpiece, the column rotates to the alignment device NC-controlled. As soon as the alignment process is finished, the workpiece spindle is able to accelerate to the grinding speed reducing the non-productive process times to a minimum.
Due to the integrated loading function as well as the option of change of clamping fixtures automatically, the KX 260 DYNAMIC is particularly well-suited for medium and large batch production of external spur and helical gear manufacturing for parts up to 260 mm in diameter. Clear labelling of clamping device, dressing- and grinding-tool using RFID chips is the main requirement for a zero-defect strategy during the set-up process as well as an intelligent monitoring of the production materials according to Industry 4.0.
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Dressing Tools
Dressing Tools
Dressing Tools
KAPP NILES
Dressing tools
Dressing Tools
Continuous generating grinding is one of the most productive technologies to grind high precision gear tooth flanks. KAPP manufactures dressing tools in positive and negative electroplated version. Highest flexibility can be achieved with form rolls for topological dressing. For the so called “flexible dressing” the tools are designed to dress worms for different workpieces with one tool, while the tip of the worm is dressed separately. For serial production there are profile rolls with integrated tip dresser, in a workpiece specific manner also for grinding of well defined gear root area. Most productive for high volume are multi-ribbed diamond profile rolls manufactured in a negative electroplating process, whereby the dressing times can be reduced up to 60 %.
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KNM 7C
KNM 7C
Measuring machine, general
KAPP NILES
Measuring machines, general
KNM 7C
Based on new developments for specific customer requirements to determine form deviation of bearing rings, turntables, and cylindrical workpieces, the KNM 7C is a universally applicable high-precision measuring device. Its set-up as CNC-controlled 4-axis measuring equipment enables expanding to a larger range of parts such as highly complex gearing or 3D-measuring tasks on prismatic workpieces. All the components relevant for high-precision are made of dark granite. Air bearing guide elements are positioned in all axes ensuring a wear-free and smooth operation. Measuring uncertainty (according to DIN EN ISO10360) comes to MPEE ≥ 0,6 µm + L/400 and MPETHP ≥ 0,8 µm. The KNM 7C perfectly combines metrology features of a form measuring device with the strengths of a gear - respectively coordinate measuring machine. The sophisticated software with all-automatic measuring cycles is prerequisite for a direct closed-loop-system to the processing machine. This solution is offered according to Industry 4.0 requirements together with the KN 5Ci grinding machine.
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Service-Retrofit
Service-Retrofit
Machine tool modernisation and overhauling
KAPP NILES
Machine tool modernisation and overhauling
Service-Retrofit
KAPP NILES is taking account of production issues handling outdated machines by concentrating on modernisation work Retrofit. The advantages of an overhaul simply cannot be denied. Reinstalling cutting edge hard- and software enables restoring and even increasing precision as well as performance.
Up-to-date control components reduce maintenance costs by shortening the cycle period of the editing process.
A graphically refurbished software facilitates handling of the machine. Additionally, several features are offered that significantly speed up data entry and edit of the grinding programme.
Furthermore, retrofitting the new control and its installed interfaces prepares the machine for Industry 4.0 challenges. That way, today every retrofit machine is equipped with the latest remote maintenance technology.
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