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KAPP NILES

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precision for motion

KNG 12P master
KNG 12P master
Profile grinding machine
KAPP GmbH & Co. KG
Profile grinding machines
KNG 12P master
The optimised concept of the master series for high-precision machining of external and internal gears as well as special profiles stands for maximum workpiece quality and a long service life. High thermal stability and rigidity are achieved through an optimised design and coordinated components.
The inherently rigid machine base enables easy installation without anchoring in the hall floor. The new functional, ergonomic design paired with the innovative user interface KN grind supports during set-up and optimization of grinding projects. The machine is equipped with high-Performance technology options and application-specific alignment and measuring devices. Maximum quality can be achieved even with batch size 1.
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KX 260 DYNAMIC
KX 260 DYNAMIC
Other grinding machine
KAPP NILES
Other grinding machines
KX 260 DYNAMIC
The gear centre KX 260 DYNAMIC minimises the auxiliary process times while reducing set-up times. Both axes of the machine are mounted on one pivoted workpiece column and its twin spindle pick-up concept is outstanding in gear grinding manufacturing.
While machining one part, the other pick-up-axis unloads the fully machined and de-oiled workpiece, if applicable, and loads an unmachined one. After clamping the workpiece, the column rotates to the alignment device NC-controlled. As soon as the alignment process is finished, the workpiece spindle is able to accelerate to the grinding speed reducing the non-productive process times to a minimum.
Due to the integrated loading function as well as the option of change of clamping fixtures automatically, the KX 260 DYNAMIC is particularly well-suited for medium and large batch production of external spur and helical gear manufacturing for parts up to 260 mm in diameter. Clear labelling of clamping device, dressing- and grinding-tool using RFID chips is the main requirement for a zero-defect strategy during the set-up process as well as an intelligent monitoring of the production materials according to Industry 4.0.
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KNG 350 expert
KNG 350 expert
Gear cutting centre
KAPP GmbH & Co. KG
Gear cutting centres
KNG 350 expert
The KNG 350 expert is based on a compact, set-up-optimised and modularized machine concept for use in medium and large-scale series production of externally geared components with a diameter of up to 350 mm. The integrated loading ensures shortest non-productive periods and can accommodate both bore parts and shaft workpieces. The new ergonomic machine design paired with the innovative user interface KN grind supports during set-up and optimisation of grinding projects. The machine is equipped with high-performance technology options and application-specific alignment and measuring devices.
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Dressing Tools
Dressing Tools
Dressing Tools
KAPP NILES
Dressing tools
Dressing Tools
Continuous generating grinding is one of the most productive technologies to grind high precision gear tooth flanks. KAPP manufactures dressing tools in positive and negative electroplated version. Highest flexibility can be achieved with form rolls for topological dressing. For the so called “flexible dressing” the tools are designed to dress worms for different workpieces with one tool, while the tip of the worm is dressed separately. For serial production there are profile rolls with integrated tip dresser, in a workpiece specific manner also for grinding of well defined gear root area. Most productive for high volume are multi-ribbed diamond profile rolls manufactured in a negative electroplating process, whereby the dressing times can be reduced up to 60 %.
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KNM 2X
KNM 2X
Measuring machine, general
KAPP GmbH & Co. KG
Measuring machines, general
KNM 2X
KAPP NILES Metrology introduces the completely new developed analytical measuring machines of the X-series for high-precision measurement of gearing, gear cutting tools and rotation-symmetric workpieces in the diameter range from 0 - 1,250 mm for the first time. This extends the product range of the manufacturer of the worldwide largest installed gear measuring machines within a complete series for mass producers as well as customers of frequently changing range of parts. All guides and the granite base plates are extremely long-term stable and have identical low expansion coefficients. Air bearings with emergency running characteristics guarantee perfect and wear-free guides without short-wave faults. Air spring system under the base plates shield shocks and vibrations safely, special foundations are not necessary. Ironless linear and torque motors of the rotary tables guarantee ultimate positional and path accuracy. Despite their compact design, generous traverse ranges guarantee a tangential generating motion to the base circle for each profile. Depending on the requirements, different scanning touch probes can be used. The highlights of the KNM 2/5/9X include the "Smart" tailstocks, which release an extended working area on the KNM 2X by motor-lowering into the base plate. The "Smart" tailstocks of the KNM 5/9X extend radially out of the machine centre to increase the working area. The use of the advanced "Smart" Quick-Change Clamping System allows the retrofitting of workpiece holders, lower centres and calibration balls within seconds and significantly reduces non-productive times. The freely positionable control cabinets offer optimum installation options even in confined spaces. Worldwide long-term tested, comprehensive evaluation software packages are available at the KNM 2/5/9X for direct access via touch screens.
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KNM 9X
KNM 9X
Measuring machine, general
KAPP GmbH & Co. KG
Measuring machines, general
KNM 9X
KAPP NILES Metrology introduces the completely new developed analytical measuring machines of the X-series for high-precision measurement of gearing, gear cutting tools and rotation-symmetric workpieces in the diameter range from 0 - 1,250 mm for the first time. This extends the product range of the manufacturer of the worldwide largest installed gear measuring machines within a complete series for mass producers as well as customers of frequently changing range of parts. All guides and the granite base plates are extremely long-term stable and have identical low expansion coefficients. Air bearings with emergency running characteristics guarantee perfect and wear-free guides without short-wave faults. Air spring system under the base plates shield shocks and vibrations safely, special foundations are not necessary. Ironless linear and torque motors of the rotary tables guarantee ultimate positional and path accuracy. Despite their compact design, generous traverse ranges guarantee a tangential generating motion to the base circle for each profile. Depending on the requirements, different scanning touch probes can be used. The highlights of the KNM 2/5/9X include the "Smart" tailstocks, which release an extended working area on the KNM 2X by motor-lowering into the base plate. The "Smart" tailstocks of the KNM 5/9X extend radially out of the machine centre to increase the working area. The use of the advanced "Smart" Quick-Change Clamping System allows the retrofitting of workpiece holders, lower centres and calibration balls within seconds and significantly reduces non-productive times. The freely positionable control cabinets offer optimum installation options even in confined spaces. Worldwide long-term tested, comprehensive evaluation software packages are available at the KNM 2/5/9X for direct access via touch screens.
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KNM 7C
KNM 7C
Measuring machine, general
KAPP NILES
Measuring machines, general
KNM 7C
Based on new developments for specific customer requirements to determine form deviation of bearing rings, turntables, and cylindrical workpieces, the KNM 7C is a universally applicable high-precision measuring device. Its set-up as CNC-controlled 4-axis measuring equipment enables expanding to a larger range of parts such as highly complex gearing or 3D-measuring tasks on prismatic workpieces. All the components relevant for high-precision are made of dark granite. Air bearing guide elements are positioned in all axes ensuring a wear-free and smooth operation. Measuring uncertainty (according to DIN EN ISO10360) comes to MPEE ≥ 0,6 µm + L/400 and MPETHP ≥ 0,8 µm. The KNM 7C perfectly combines metrology features of a form measuring device with the strengths of a gear - respectively coordinate measuring machine. The sophisticated software with all-automatic measuring cycles is prerequisite for a direct closed-loop-system to the processing machine. This solution is offered according to Industry 4.0 requirements together with the KN 5Ci grinding machine.
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Digital solutions
Digital solutions
Other services for production
KAPP GmbH & Co. KG
Other services for production
Digital solutions
RFID Technology,
Tool data management in KN assist | the digital workbench KN extender,
Condition monitoring,
Maintenance manager,
Remote service
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Service-Retrofit
Service-Retrofit
Machine tool modernisation and overhauling
KAPP NILES
Machine tool modernisation and overhauling
Service-Retrofit
KAPP NILES is taking account of production issues handling outdated machines by concentrating on modernisation work Retrofit. The advantages of an overhaul simply cannot be denied. Reinstalling cutting edge hard- and software enables restoring and even increasing precision as well as performance.
Up-to-date control components reduce maintenance costs by shortening the cycle period of the editing process.
A graphically refurbished software facilitates handling of the machine. Additionally, several features are offered that significantly speed up data entry and edit of the grinding programme.
Furthermore, retrofitting the new control and its installed interfaces prepares the machine for Industry 4.0 challenges. That way, today every retrofit machine is equipped with the latest remote maintenance technology.
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